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. Author manuscript; available in PMC: 2020 May 1.
Published in final edited form as: J Occup Environ Hyg. 2019 Mar 25;16(5):321–328. doi: 10.1080/15459624.2019.1591627

Table 1.

Related potential hazards by AM process category.

Category Feedstock materials Feedstock form Binding/fusing Most prominent potential hazards
Material extrusion Thermoplastics (may include additives) Spooled filament, pellet, or granulate Electrical heating element-induced melting/cooling Inhalation exposure to VOCs, particulate, additives; burns
Powder bed fusion Metal, ceramic, or plastic Powder High-powered laser or electron beam heating Inhalation/dermal exposure to powder, fume; explosion; laser/radiation exposure
Vat photopolymerization Photopolymer Liquid resin Ultraviolet-laser induced curing Inhalation of VOCs; dermal exposure to resins and solvents, ultraviolet exposure
Material jetting Photopolymer or wax Liquid ink Ultraviolet-light induced curing Inhalation of VOCs; dermal exposure to resins and solvents, ultraviolet exposure
Binder jetting Metal, ceramic, plastic, or sand Powder Adhesive Inhalation/dermal exposure to powder; explosion; inhalation of VOCs, dermal exposure to binders
Sheet lamination Metal, ceramic, or plastic Rolled film or sheet Adhesive or ultrasonic welding Inhalation of fumes, VOCs; shock, laser/radiation exposure