Table 1.
Materials | Tg 1 (°C) | Young’s Modulus | Advantages | Disadvantages | Fabrication Techniques | References |
---|---|---|---|---|---|---|
PDMS | −125 | <1000 kPa | low Tg, low shear and Youngs modulus, high optical transparency, durability, gas permeability | hydrophobic nature, incompatibility with solvents | soft lithography, plasma-enhanced bonding | [63,69,70,73,74] |
Ecoflex | NA | 40 kPa | low Young’s modulus, highly flexible, high tear strength, and large elongation | non-transparent, high viscosity, incompatible with plasma bonding | soft lithography | [27,77,78,114,115] |
Parylene | <90 | 2.7–4 GPa | biocompatibility, low water absorption, transparent, solvent resistance, surface conformality | costly, complicated fabrication, hard to handle, low adhesion to substrates | vapor deposition bonding | [84,85,86,87,88,89,90,116,117] |
PI | 300–400 | 2.5 GPa | biocompatibility, high thermal stability, good sealing properties, chemical inertness | opaque, moisture absorption | lamination, sacrificial layer techniques, wet/dry etching, hot embossing | [93,94,95,96,97,98,103,104,116] |
OSTE | 25–70 | 0.25–2 GPa | scalable commercial production possibility, low polymerization shrinkage stress, direct lamination and bonding | very high OS ratios can lead to residual monomers that may affect cells and proteins | soft lithography | [105,106,108,118] |
PET | 69–78 | 2–2.7 GPa | good gas and moisture barrier properties, chemically inert, recyclable | poor chemical resistance, needs surface treatment for bonding due to the low plasma bonding strength | moulding by hot embossing, thermal bonding | [27,91,92,119] |
1 Glass transition temperature.