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. 2020 Feb 4;8:7. doi: 10.3389/fbioe.2020.00007

TABLE 1.

Summary of the main characteristics of different types of control systems for bioreactors.

Type Controller Monitor Main characteristic Drawback Strength
Pre-digital – Human operation – Human observation – Distributed control and distributed administration – Human error – Low capital investment
– High variability – Lower maintenance cost
– Less automation
– Low efficiency
HSCSa – Microcomputers – Analog/digital detectors – Distributed control and central administration – High capital investment and maintenance cost – High automation
– Point-to-point communication of signals – Complex wiring – High efficiency
– Function redundancy – Complex control strategy
– Low interoperability
FOCSb – Computers – Digital detectors – Distributed control and central administration –Communication constraint of fieldbus – Simplicity, accuracy, low maintenance cost
FCSc – Smart devices – Smart sensors – Signals communication via fieldbus – Signal delay and packet loss – High interoperability, stability
– Complex control strategy
NCSd – Networked computers – Digital detectors – Distributed control and central administration – Communication constraint of network – High efficiency, low maintenance cost
– Smart devices – Smart sensors – Signals communication via network – Signal delay and packet loss – High interoperability, stability
– Risk of cyber-attack – Advanced management

aHierarchical structure control system, including PLC and DCS systems; bFlat organizational control system; cFieldbus control system; dNetwork control system.