Adaptation of technologies developed for processing other grains in an inadequate manner for processing quinoa (e.g., scarification) |
An efficient system of dry cleaning was designed, constructed and implemented, that made use of the inherent abrasive properties of quinoa for scarification |
Use of washing systems with a wide and variable range of residence time, leading to product variability (not all grains are washed for the correct amount of time) |
A washer was designed with the objective of accomplishing the simulation of a laminar trajectory of the grain, using a turbulent flow, thus, creating a homogenous process. In addition, the residence time was also reduced |
Use of drying systems with insufficient air flows, thus allowing part of the product to re-humidify |
Development of a more efficient drying system, making use of a turbine |
Use of technologies that did not focus on or allow for the recovery of sub-products of high commercial value (e.g., saponins) |
A saponin recovery system was installed to recover this important sub-product which has high economic value in the market |
Use of technologies that operated in small batches, instead of a continuous process |
The new technology operates in a continuous manner and uses fewer operators |
Excessive and unnecessary number of unit operations in the process |
The installed technology is more efficient in the drying and washing steps and therefore no addiction cleaning operations are needed |