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. 2008 Nov 1;33(5):1097–1113. doi: 10.1016/j.compchemeng.2008.10.010

Table 9.

A RAT2IO module for prototype fabrication.

Objectives Input information Activities Tools Resources Time (week) Output information
4.4.1 Develop a base case formula Technical specifications Measure physical and chemical properties of active ingredients Formulators 2 Physical and chemical properties of active ingredients
Product microstructure Choose supporting materials Scientists Base case formula
Selection guidelines for supporting materials Design prototyping procedure
Government regulations on prohibited materials
Sample recipes/formulae
Ingredients checklist



4.4.2 Prepare a stable prototype cream Heuristics for formula modification Prepare cream prototype Stir plates Formulators 20a Prototype cream formula, fabrication procedure and a sufficient amount of sample
Physical and chemical properties of active ingredients Check particle size distribution Hand-held mixers Scientists
Base case formula Check emulsion appearance Disperser Test panel
Test the feel on application Homogenizer Technicians
Check emulsion stability Viscometer
Modify prototype formula pH meter
Particle size distribution analyzer



4.4.3 Test product performance Prototype cream formula Check antioxidant effect Solar simulator Formulators 9b Prototype formula with refined concentration of active ingredients
Heuristics for formula modification Check SPF value Animal model Scientists
Check moisturizing effect Bioassay Test panel
Fine tune concentration of active ingredients Skin analyzer Technicians
a

The total duration was calculated by assuming 20 inner loop iterations in the workflow of prototype fabrication (Fig. 8), and each loop took an average time of 1 week.

b

The total duration was calculated by assuming 3 outer loop iterations in the workflow of prototype fabrication (Fig. 8), and each loop took an average time of 3 weeks.