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. Author manuscript; available in PMC: 2020 Dec 1.
Published in final edited form as: J Environ Manage. 2019 Sep 24;251:109572. doi: 10.1016/j.jenvman.2019.109572

Table 1.

Flue gas desulfurization processes.

Non-regenerable processes: wet methods
Flue gas desulfurization process Sorbent/additives SO2 removal efficiency Final product/s Remarks Reference
Limestone forced oxidation (LSFO) Limestone Up to 99% CaSO4.2H2O Prevent scaling.
Complete oxidation of CaSO3
Srivastava et al., 2001, Srivastava, 2000
Limestone inhibited oxidation (LSIO) Limestone, sodium thiosulfate ~95% CaSO3 Difficult to dewater the waste.
Form large crystals of CaSO3
Srivastava et al., 2001, Srivastava, 2000
Jet bubbling reactor Limestone 90% CaSO4.2H2O Provide large liquid/gas interface for SO2 sorption.
Lower slurry pH (3.5–4.5), hence 100% of limestone utilization
Zheng et al. (2003)
Lime and Mg enhanced lime CaO, Mg salts 99% CaSO4.2H2O lighter in color (higher value),
if desired Mg(OH)2
More expensive than limestone processes, but produces high quality gypsum Srivastava (2000)
Dual alkali process Sodium solution (Na2SO3) for scrubbing, lime 90% CaSO4/CaSO3 sludge By-product contains Na salts, hence needs to be treated before disposal Mo et al. (2006)
Sea water process Natural sea water >96% SO2 dissolved in sea water Discharged into oceans Abrams et al. (1988)
NH3-based wet desulfurization process (NH4)2SO3 50–60% of SO3 absorption NH4HSO3 Higher SO3 absorption Huang et al. (2016)
Non-regenerable processes: dry methods
Flue gas desulfurization process Sorbent/additives SO2 removal efficiency Final product/s Remarks Reference
Lime spray drying Lime slurry Up to 98% CaSO3 SO2 absorption efficiency strongly depends on the ratio of the water evaporation rate to the absorption rate Hill and Zank, 2000, Babcock and Wilcox, 2009
In-furnace sorbent injection Hydrated lime 27–72% CaSO4 The furnace temperature and the residence time are important for proper SO2 sorption Shemwell et al. (2000)
Limestone injection into furnace and activation of unreacted calcium (LIFAC) Finely pulverized limestone >80% CaSO4 Flue gas temperature, residence time in the furnace, droplet size of water, and residence time in the reactor affect SO2 removal efficiency Srivastava and Jozewicz (2001)
Economizer sorbent injection Lime 80% CaSO3 Porosity of calcitic hydrate (Ca(OH)2) is important for an effective SO2 absorption Muzio and Often (1987)
Duct sorbent injection Finely dispersed hydrated lime,
NaHCO3
50–60% with lime
80% with NaHCO3
85% with lime and NaOH as additive
CaSO4 Surface moisture content of lime is important for efficient SO2 removal Stouffer et al. (1989)
Duct spray drying Slaked lime slurry >50% CaSO3 and CaSO4 Adequate mixing of reactant and resident time are significant for maximum SO2 removal Murphy et al. (1986)
Circulating fluidized bed Hydrated lime CaSO3 Semi-dry FGD process Neathery (1996)
Hybrid pollution abatement system (HYPAS) sorbent injection Dry mixture of lime and recycled solids Near commercial, but not reported CaSO4 Byproducts and remaining fly ash collected in a pulse jet fabric filter Srivastava and Jozewicz (2001)