Table 1.
Flue gas desulfurization processes.
Non-regenerable processes: wet methods | |||||
---|---|---|---|---|---|
Flue gas desulfurization process | Sorbent/additives | SO2 removal efficiency | Final product/s | Remarks | Reference |
Limestone forced oxidation (LSFO) | Limestone | Up to 99% | CaSO4.2H2O | Prevent scaling. Complete oxidation of CaSO3 |
Srivastava et al., 2001, Srivastava, 2000 |
Limestone inhibited oxidation (LSIO) | Limestone, sodium thiosulfate | ~95% | CaSO3 | Difficult to dewater the waste. Form large crystals of CaSO3 |
Srivastava et al., 2001, Srivastava, 2000 |
Jet bubbling reactor | Limestone | 90% | CaSO4.2H2O | Provide large liquid/gas interface for SO2 sorption. Lower slurry pH (3.5–4.5), hence 100% of limestone utilization |
Zheng et al. (2003) |
Lime and Mg enhanced lime | CaO, Mg salts | 99% | CaSO4.2H2O lighter in color (higher value), if desired Mg(OH)2 |
More expensive than limestone processes, but produces high quality gypsum | Srivastava (2000) |
Dual alkali process | Sodium solution (Na2SO3) for scrubbing, lime | 90% | CaSO4/CaSO3 sludge | By-product contains Na salts, hence needs to be treated before disposal | Mo et al. (2006) |
Sea water process | Natural sea water | >96% | SO2 dissolved in sea water | Discharged into oceans | Abrams et al. (1988) |
NH3-based wet desulfurization process | (NH4)2SO3 | 50–60% of SO3 absorption | NH4HSO3 | Higher SO3 absorption | Huang et al. (2016) |
Non-regenerable processes: dry methods | |||||
Flue gas desulfurization process | Sorbent/additives | SO2 removal efficiency | Final product/s | Remarks | Reference |
Lime spray drying | Lime slurry | Up to 98% | CaSO3 | SO2 absorption efficiency strongly depends on the ratio of the water evaporation rate to the absorption rate | Hill and Zank, 2000, Babcock and Wilcox, 2009 |
In-furnace sorbent injection | Hydrated lime | 27–72% | CaSO4 | The furnace temperature and the residence time are important for proper SO2 sorption | Shemwell et al. (2000) |
Limestone injection into furnace and activation of unreacted calcium (LIFAC) | Finely pulverized limestone | >80% | CaSO4 | Flue gas temperature, residence time in the furnace, droplet size of water, and residence time in the reactor affect SO2 removal efficiency | Srivastava and Jozewicz (2001) |
Economizer sorbent injection | Lime | 80% | CaSO3 | Porosity of calcitic hydrate (Ca(OH)2) is important for an effective SO2 absorption | Muzio and Often (1987) |
Duct sorbent injection | Finely dispersed hydrated lime, NaHCO3 |
50–60% with lime 80% with NaHCO3 85% with lime and NaOH as additive |
CaSO4 | Surface moisture content of lime is important for efficient SO2 removal | Stouffer et al. (1989) |
Duct spray drying | Slaked lime slurry | >50% | CaSO3 and CaSO4 | Adequate mixing of reactant and resident time are significant for maximum SO2 removal | Murphy et al. (1986) |
Circulating fluidized bed | Hydrated lime | – | CaSO3 | Semi-dry FGD process | Neathery (1996) |
Hybrid pollution abatement system (HYPAS) sorbent injection | Dry mixture of lime and recycled solids | Near commercial, but not reported | CaSO4 | Byproducts and remaining fly ash collected in a pulse jet fabric filter | Srivastava and Jozewicz (2001) |