TABLE 1.
Cleaning and disinfection protocols for open surfaces and closed circuits.
| ZONE | Open Plant Cleaning (OPC) of the surfaces | Cleaning In Place (CIP) of closed circuits and tanks | ||||||||
| Period (wk) | 1–3 | 4–5 | 6–7 | 8–9 | 10–11 | 12–13 | 14–15 | 1–15 | 4 | |
| Protocol | Conventional cleaning | Enzymatic cleaning | Conventional cleaning 2 | Enzymatic cleaning | ||||||
| Reinforced enzymatic cleaning | Routine enzymatic cleaning | Reinforced enzymatic cleaning 2 | Conventional treatment | Reinforced enzymatic cleaning | ||||||
| Frequency | 3x/wk (every 48 h) | 3x/wk (every 48 h) | 3x/wk (every 48 h) | 2x/wk with enzymatic cleaning + 1x/wk with conventional cleaning | 1x/wk with enzymatic cleaning + 2x/wk with conventional cleaning | 3x/wk (every 48 h) | 3x/wk (every 48 h) | 3x/wk (every 48 h) | 1x/wk (before the production week) | In addition to the conventional treatment |
| Cleaning | Alkaline chlorinated15 min, 40°C | Alkaline chlorinated15 min, 40°C | Alkaline chlorinated15 min, 40°C | Alkaline chlorinated15 min, 40°C | Alkaline chlorinated15 min, 40°C” | Caustic soda90 min, 85°C | Acid agent15 min, 85°C | |||
| Rinsing | Rinsing | Rinsing | Rinsing | Rinsing | Rinsing | Rinsing | ||||
| Acid agent15 min,40°C | Foaming enzymatic detergent 3% (protease, lipase, amylase, oxydo reductase) 30 min, 40°C | Foaming enzymatic detergent 3% (protease, lipase, amylase)15 min, 40°C | Acid agent15 min, 40°C | Foaming enzymatic detergent 3% (protease, lipase, amylase, oxydo reductase) 30 min, 40°C | Alkaline chlorinated30 min, 85°C | Enzymatic detergent (protease, lipase, amylase, oxydo reductase)pH 7, 60 min, 45°CpH 9, 60 min, 45°C | ||||
| Rinsing | Rinsing | Rinsing | Rinsing | Rinsing | Rinsing | |||||
| Disinfection | Quaternary ammonium15 min, 40°C | Quaternary ammonium15 min, 40°C | ||||||||
| Rinsing | Rinsing | |||||||||
| Peracetic acid15 min, 20°C | Peracetic acid15 min, 20°C | Peracetic acid15 min, 20°C | Peracetic acid15 min, 20°C | Peracetic acid15 min, 20°C | Peracetic acid30 min, 20°C | Peracetic acid30 min, 20°C | ||||
| Rinsing | Rinsing | Rinsing | Rinsing | Rinsing | Rinsing | Rinsing | ||||