Ultra-stiffness (high stiffness-to-weight ratio) |
Metals, polymers, composites |
Conventional |
Time-consuming process for material handling, lack of repeatability, product uncertainties, making small structures |
[24–31] |
Polymers, metals, ceramics, nanocomposites |
Light-assisted AM |
Pre-processing to make material compositions, local imperfections for polymers and metals, surface imperfections |
[13,32–42] |
Polymers, composites |
Extrusion-based AM |
Instability of structure, the anisotropy of structure |
[43–49], |
Negative-Poisson’s ratio |
Polymers, metals |
Conventional |
Lack of complexity, absence of automation for periodic structures |
[50–57,166] |
Metals, polymers, composites |
Light-assisted AM |
Desired material compositions, light scattering for internal spaces/pores, |
[58–64] |
Polymers |
Extrusion-based AM |
Low resolution in structures, Instability among layers in structures |
[48,49,65,66] |
High-toughness & super elasticity |
Polymers |
Conventional |
Limited selection of materials, lack of a flexible and versatile platform, low mass, negative mass density |
[54–67] |
Polymers, metals |
Light-assisted AM |
Inhomogeneity in structures, high resolution, and large-scale parts |
[13,38,68] |
Polymers |
Extrusion-based AM |
Multi-stability, a separation between layers, multi-scale fabrication, |
[65,69] |
Self-assembly & programmable |
Shape memory polymers |
Conventional |
Complexity in design, misalignment, lack of control in patterns |
[70–74] |
Shape memory metals/polymers, composites |
Light-assisted AM |
Material composition, opacity requirement for complex materials, post-processing to activate the structure |
[59,62,75–78] |
Shape memory composi-tes, Shape memory polymers, composites |
Extrusion-based AM |
Complexity of structures, multi-material fabrication for products, incorporation of architecture, size effects |
[79–84] |