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. 2020 Sep 9;9(9):1261. doi: 10.3390/foods9091261

Table 1.

Characteristics of selected conventional drying methods.

Drying Method Drying Agent Feed Type Mechanism Advantages Disadvantages Application References
Convective drying (CD) hot drying air Solids—fruits, vegetables, fruit and vegetable pomace Moisture exchange between the food product and the hot air flowing through the drying chamber Long shelf-life, simple design; Easy operation; Low cost High inlet gas temperature or very dry gas; Long drying time, exposure to oxidation; Generates off flavors; Crust formation on the product surface due to the high temperatures Food industry; Vegetable and fruit dry products; Pomace processing—functional ingredients production [31,37,38,39,40]
Spray drying (SD) hot drying gas (usually air) Liquid—i.e., juices, purée, solutions, vegetable milk Transformation of liquid product into dry powder form in one-step processing operation Low moisture content and high-quality products; Long shelf-life; Similar size and shape of dried material; Continuous operation Lower cost than freeze-drying Might lead to bioactive compounds loss and stickiness due to the high temperature, equipment size, products with large fat content require a defat process, high installation cost Powder production; Microencapsulation; Production of instant powders [41,42,43,44]
Freeze-drying (FD) All types of food Two steps process: (1) freezing the water from the raw material; (2) heating of the frozen solid to induce the moisture sublimation Prevents oxidation damages; Minimize chemical compounds changes; Minimal shrinkage and shift of soluble solids; Retention of volatile compounds; Maintenance of porous structure Very high facilities cost; Slow and expensive process Production of heat-sensitive compounds i.e., vitamins, microbial cultures, and antibiotics; Production of high-quality products with high final cost: exotic fruits, vegetables, soup ingredients, mushrooms, and juices [1,2]
Osmotic dehydration (OD) sugar, salt (sodium chloride) solutions, concentrate juices, polyols solutions Fruits, vegetables Moisture reduction by immersion of the raw material in a high osmotic pressure solution → moisture transfer from the food to the solution driven by the difference in osmotic pressure Maintenance of the physicochemical and sensory parameters; When carried out in concentrated juices might enhance product quality High final moisture content; Usually needs further drying; High content of sugar or salt in the product when dehydrated in this type of solution; Difficulty in predicting final chemical composition when dehydrated in concentrated juices Fruit chips production; Production of dried fruits i.e., plums as a pre-treatment before further drying [45,46,47,48]
Intermittent drying hot air, microwave power, vacuum and infrared Fruits, vegetables Intermittent microwave heating is led by applying microwave energy as sequential pulses, where power ratio has an important role in drying kinetics Protect bioactive compounds, color, texture; reduce the browning effects and enhance the shelf life. Higher power ratio can damage important compounds such as ascorbic acid. Plant-based food material; Fruits: kiwi, papaya, banana, guava, carrot, etc. [33,35,36]