Table 4.
The experimental design and results.
Experiment Number | Design Parameters | Quality Indicators | |||||
---|---|---|---|---|---|---|---|
Feed Rate f (mm/rev) | Cutting Speed Vc (m/min) | Cutting Edge Angle κ (°) | Surface Roughness Ra (µm) | Tangential Vibration Vt (Hz) | Radial Vibration Vr (Hz) | Axial Vibration Va (Hz) | |
1 | 0.06 | 150 | 60 | 0.78 | 54.88 | 51.25 | 50.09 |
2 | 0.12 | 150 | 60 | 1.7 | 54.6 | 54.62 | 52.72 |
3 | 0.24 | 150 | 60 | 2.15 | 54.63 | 57.86 | 54.89 |
4 | 0.06 | 200 | 60 | 0.69 | 57.96 | 51.12 | 50.88 |
5 | 0.12 | 200 | 60 | 0.95 | 56.85 | 53.25 | 52 |
6 | 0.24 | 200 | 60 | 1.8 | 58.98 | 55.45 | 53.12 |
7 | 0.06 | 330 | 60 | 0.81 | 60.44 | 50.03 | 50.5 |
8 | 0.12 | 330 | 60 | 1.74 | 59.1 | 52.74 | 52.9 |
9 | 0.24 | 330 | 60 | 1.96 | 60.5 | 53.85 | 55.1 |
10 | 0.06 | 150 | 75 | 0.108 | 53.12 | 57.89 | 50.06 |
11 | 0.12 | 150 | 75 | 0.17 | 54.45 | 58.47 | 51.09 |
12 | 0.24 | 150 | 75 | 0.244 | 55.42 | 60.74 | 54.71 |
13 | 0.06 | 200 | 75 | 0.429 | 59.88 | 56.87 | 50.6 |
14 | 0.12 | 200 | 75 | 0.745 | 60.1 | 57.47 | 51.2 |
15 | 0.24 | 200 | 75 | 0.202 | 61.5 | 59.52 | 53.66 |
16 | 0.06 | 330 | 75 | 0.432 | 66.98 | 55.96 | 51.1 |
17 | 0.12 | 330 | 75 | 0.214 | 65.88 | 56.14 | 52.78 |
18 | 0.24 | 330 | 75 | 0.6 | 66.9 | 56.98 | 53.89 |
19 | 0.06 | 150 | 90 | 0.108 | 55.41 | 61.86 | 50.6 |
20 | 0.12 | 150 | 90 | 0.17 | 56.1 | 64.89 | 51.2 |
21 | 0.24 | 150 | 90 | 0.244 | 56.7 | 69.11 | 53.66 |
22 | 0.06 | 200 | 90 | 0.429 | 61.12 | 60.42 | 50 |
23 | 0.12 | 200 | 90 | 0.745 | 63.55 | 63.87 | 52.9 |
24 | 0.24 | 200 | 90 | 0.202 | 64.12 | 68.99 | 53.9 |
25 | 0.06 | 330 | 90 | 0.432 | 69.5 | 59.85 | 53.1 |
26 | 0.12 | 330 | 90 | 0.214 | 70.2 | 62.41 | 55.01 |
27 | 0.24 | 330 | 90 | 0.6 | 71.5 | 67.88 | 56.8 |