Table 1.
Type of defect | Quality characteristic | Qualitative factors |
---|---|---|
Assembly defects | Deformation | (1) Positioning method; (2) assembly sequence; (3) welding parameters |
Size deviation | (1) Assembly margin; (2) assembly compensation amount; (3) positioning method | |
Surface welding defects | Porosity | (1) Welding current; (2) welding speed; (3) welding voltage; (4) the groove is not clean |
Slag inclusion | (1) Slag not cleaned; (2) groove form; (3) welding current; (4) welding speed | |
Incomplete penetration | (1) Welding current | |
Incomplete fusion | (1) Groove type; (2) assembly clearance; (3) wire feeding speed; (4) welding current; (5) electrode diameter | |
Bite edge | (1) Welding current | |
Welding tumor | (1) Welding voltage; (2) welding current; (3) wire feeding speed; (4) welding speed | |
Welding pit | (1) Welding speed; (2) welding current; (3) welding voltage | |
Internal welding defects | Wormhole | (1) Welding speed; (2) welding current; (3) welding voltage; (4) welding material; (5) base metal thickness |
Lack of penetration | ||
Kissing bonds | ||
Hooking bonds | ||
Cracks |