Process Parameters
|
Increase
|
Decrease
|
Voltage [4,8,10,11]
|
-
-
Smaller Taylor cone, thinner fibres, smaller pores.
-
-
Very high voltage causes multiple jets and may result in the formation of beads.
|
-
-
Larger Taylor cone, thicker fibres, larger pores.
-
-
Voltage below spinning threshold stops jet formation.
|
Flow rate [4,8,10,12]
|
|
|
Tip-to-collector distance (TCD) [4,10,13]
|
-
-
Causes an effective decrease in electrical density, resulting in thicker fibres.
-
-
A large TCD may not be suitable for solvents with fast evaporation.
|
|
Solution Parameters
|
Increase
|
Decrease
|
Polymer concentration [4,10,14]
|
-
-
Thicker fibres, larger pores.
-
-
Very high concentration stops electrospinning.
-
-
A medium concentration gives a combination of beads and fibres.
|
-
-
Thinner fibres, smaller pores.
-
-
Very low concentration results in the formation of beads.
-
-
If the polymer is sufficiently conductive, electrospraying is possible at fairly low concentrations.
|
Conductivity [4,10,15]
|
-
-
Thinner fibres, smaller pores.
-
-
Solutions with extremely high conductivities may be unstable during electrospinning and are likely to produce multiple jets.
|
|
Viscosity [4,14,16]
|
|
|
Surface tension [4,14,17,18]
|
|
|
Molecular weight [4,11,15]
|
|
|
Ambient Parameters
|
Increase
|
Decrease
|
Temperature [4,10,19]
|
|
|
Humidity [4,10,19,20,21,22]
|
-
-
Higher humidity causes thinner fibres due to slower solvent evaporation.
-
-
Increases the incidence and size of circular pores on fibres.
-
-
No useable fibres produced over a critical limit
|
|
Other Parameters
|
Effect
|
Total spinning time
|
|
Scaffold thickness
|
-
-
Very thick scaffolds can induce impedance, causing fibres to be deflected off the target.
-
-
Extremely thin samples can be easily electrospun, but it may not be feasible to remove these samples properly from the collector or process them for further testing.
|
Solvent vapour partial pressure [10,23]
|
|
Polymer relaxation time [24]
|
-
-
Polymer relaxation time needs to be above a particular threshold for the polymer to be spinnable.
-
-
If the polymer relaxation time is sufficiently large, electrospinnability may be improved even with dilute polymer solutions.
|
Relative collector velocity [25,26]
|
|
Spinning orientation |
|