Table 3.
Code | Type | Size | Units | Material | Number | f.o.b. ($, unit cost) | FBM | CBM ($, unit cost) | CBM ($) | Source the calculation was based on | ||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Area 100 media preparation + fermentation |
V-101 | Mixing tank | 200 | m3 | SS304 | 1 | 173,977 | 1.80 | 313,159 | 313,159 | [40] | |
A-101 | Agitator | 5.51 | kW | SS | 1 | 31,560 | 1.50 | 47,340 | 47,340 | [41] | ||
M-101 | In-line mixer | 50 | m3/h | SS316 | 1 | 41,271 | 1.70 | 70,161 | 70,161 | [41] | ||
P-101 | Centrifugal pump | 29.41 | kW | SS316 | 1 | 28,467.39 | 2.30 | 65,475 | 65,475 | [32, 41] | ||
HE-101 | Heat exchanger (shell and tube) | 470.25 | m2 | SS314 | 1 | 295,594.85 | 3.29 | 972,507 | 972,507 | [40] | ||
HE-102 | Heat exchanger (shell and tube) | 11.66 | m3 | SS314 | 1 | 23,326.98 | 3.29 | 76,746 | 76,746 | [40] | ||
HT-101 | Holding tube |
L = 120 D = 0.4 Sch. 40 pipe |
m m |
SS314 | 1 | 308,766.0516 | 2 | 617,532 | 617,532 | [42] | ||
P-102 | Centrifugal pump | 29.41 | kW | SS316 | 1 | 47,137.35 | 2.30 | 108,416 | 108,416 | [41] | ||
C-101 | Centrifugal compressor | 1468.46 | kW | CS | 1 | 1,240,647.12 | 1.60 | 1,985,035 | 1,985,035 | [40] | ||
F-101 | Filter | - | - | - | 1 | - | - | 14,199 | 14,199 | [32] | ||
F-102 | Filter | - | - | - | 1 | - | - | 93,561 | 93,561 | [32] | ||
HE-103 | Compressor cooler | 28.90 | m2 | CS | 1 | 21,291.23 | 3.29 | 70,048 | 70,048 | [40] | ||
R-101 | ALB (bioreactor) | 1000 | m3 | SS316 | 1 | - | - | 991,615 | 991,615 | [38] | ||
HE-104 | Bioreactor Chiller | 744.00 | m2 | SS316 | 1 | 458,438.06 | 3.29 | 1,508,261 | 1,508,261 | [40] | ||
Area 200 Downstream Processing |
P-201 | Pump (discharging) | 185.19 | kW | SS | 1 | 29,585.37 | 2.30 | 68,046 | 68,046 | [41] | |
HE-201 | Pasteuriser | 16.39 | m2 | SS316 | 1 | 42,287.66 | 3.29 | 139,126 | 139,126 | [31] | ||
V-201 | Holding tank | 400.00 | m3 | SS316 | 3 | 173,977.37 | 1.80 | 313,159 | 939,478 | [40, 43] | ||
A-201 | Agitator | 5.51 | kW | SS | 3 | 35,816.69 | 1.50 | 53,725 | 161,175 | [41] | ||
P-202 | Pump | 80.00 | m3/h | SS316 | 3 | 45,432.38 | 2.30 | 104,494 | 313,483 | [41] | ||
RF-201 | Rotary vacuum filter | 200.00 | m2 | 1 | 414,134.36 | 1.4 | 617,428 | 617,428 | [31, 44] | |||
P-203 | Pump | 148.15 | kW | SS316 | 1 | 28,467.39 | 2.30 | 65,475 | 65,475 | [40] | ||
D-201 | Spray dryer | SS316 | 1 | - | - | 1,110,098 | 1,110,098 | [39] | ||||
P-204 | Pump | 29.41 | kW | SS316 | 1 | 28,467.39 | 2.30 | 65,475 | 65,475 | [41] | ||
C-201 | Fan | 17.54 | kW | CS | 1 | 16,156.00 | 1.60 | 40,088 | 40,087.79 | [42, 45] | ||
HE-202 | Air heater | 105.39 | m2 | SS316 | 1 | 44,020.54 | 3.29 | 144,828 | 144,827.56 | [40] | ||
V-202 | Mixing tank | 100 | m3 | SS316 | 1 | 166,792.77 | 1.80 | 300,227 | 300,227 | [40] | ||
A-202 | Agitator | 5.51 | kW | SS | 1 | 31,560.16 | 1.50 | 47,340 | 47,340 | [41] | ||
P-205 | Pump | 29.41 | kW | SS316 | 1 | 28,467.39 | 2.30 | 65,475 | 65,475 | [41] | ||
HG-201 | Homogeniser | 45 | m3/h | SS316 | 1 | 184,065.28 | 2.06 | 429,432 | 429,432 | [46] | ||
P-206 | Pump | 29.41 | kW | SS316 | 1 | 28,467.39 | 2.30 | 65,475 | 65,475 | [41] | ||
CS-201 | Centrifugal separator | 0.686 | m3/h | Ss316 | 1 | 442,391.50 | 1.3 | 575,109 | 575,109 | [39, 46] | ||
E-201 | Evaporator (single effect/agitated film, scrapped wall) | 20.66 | m2 | SS | 1 | 293,102.88 | 2.50 | 732,757 | 732,757 | [40] | ||
SL-201 | Concrete silo | 1500 | m3 | Concrete | 1 | 88,294.62 | 1.70 | 150,101 | 150,101 | [41, 46] | ||
V-203 | Holding tank | 800 | m3 | SS304 | 1 | 244,559.38 | 1.80 | 440,207 | 440,207 | [40] | ||
FCI (1.2xCBM) | 16,085,855 |