Table 5.
Complex hybrid R-FRC containing recycled metallic materials and recycled plastics.
Cement Type | Fiber 1- (Dimensions: L, W, T or d)—Doses (in Volume Fraction) |
Fiber 2 (Dimensions: L, W, T or d)—Doses (in Volume Fraction) |
Recycling Source | Effect on Mechanical Properties | Other Effects | Application | Ref. |
---|---|---|---|---|---|---|---|
Hybrid FRC Beams: - PPC 53 Grade (IS1489) - w/c = 0.4 - Sand IS 4.75 - Crushed granite stones 10-20 mm - Superplasticiser |
Scrim bled steel (Non-recycled) (L = 50 mm, d = 1 mm)—0.38%, 0.25% and 0.12% | Recycled PET (L = 38 mm, d = 0.02 mm)—0.38%, 0.25% and 0.12% PP (Non recycled) (L = 38 mm, d = 0.1 mm) —0.38%, 0.25% and 0.12% |
- | ΔCS = 22% *, ΔTS = 17% * ΔFS = 19% *, ΔTS = 2% ** (0.38% steel fibers + 0.12% PET) ΔCS = 7.5% **, ΔTS = 12% **, ΔFS = 15% ** (0.38% steel fibers + 0.12% PP) 28 days curing |
Increase in shear performance. First crack load increased 7% * | Structural applications | [145] |
FRC: - C30/37 grade concrete -C55/67 grade concrete |
Recycled steel (L = 25 mm)—4% (w/v) |
PP (Non-recycled) (L = 54 mm)—0.45% (w/v) |
Automotive industry waste steel fibers |
ΔCS = −6% ** (for Concrete of 60 MPa) ΔCS = −11% ** (for concrete of 80 MPa) |
Blast performance was kept | Protection of transport infrastructure against blast loading |
[146] |
Concrete: - OP ASTM type I - Crushed limestone 16 mm - Sand - Superplasticiser |
Recycled metallic fibers (L = 30–60 mm)—1–3% |
Recycled PP fibers (L = 30, 50, 60 mm)—0.5–1% |
Metal—Locally available metal lathe workshop; PP—Storage bags | ΔCS = −20% *; ΔFS = 12% * 0.75% steel 60mm + 0.75% PP 60 mm |
Improved post cracking behaviour | Normal concrete applications | [97] |
FRC: - CEM I 42.5R - Sand - Coarse aggregate (river stones) - Rubber aggregate |
Recycled steel and plastic fibers partially coated with rubber—8.5–42% (in weight/volume) replacing rubber aggregates. (L= 10–45 mm; d = 75% of them lower than 25 µm) |
Waste tires | ΔCS = −36% *; ΔEM = −35% *, ΔFS = −7.3% *; ΔIEA1 = 100% *, ΔIEAU = 600% *;ΔCS = 9% ***; ΔEM = −3% ***; ΔFS = 15% *** (8.5% complex fibers) ΔIEA1 = 4500% * (33.5% complex fibers) |
Bulk density increased 7% keeping similar thermal conductivity *** (8.5% complex fibers) |
Conventional rubberized concrete for thermal rehabilitation of buildings |
[51,52] | |
FRC: - CEM II/A-LL 42.5N w/c = 0.35 - Coarse aggregate - Fine aggregate - Sand - Superplasticiser |
Metallic powders (mean size = 12 mm) – ~1% |
Recycled PA fibers (L = 8 mm, d = 0.038 mm)—0.5% |
PA – Textile carpet waste Rail steel |
ΔCS = 18% * | Thermal conductivity increased due to steel 120–170% * | Thermal storage units for solar plants |
[70] |
Recycled metallic shavings (L = 10–20 mm)—1% | ACS = −10% * | ||||||
SCC: - CEM I 42.5R - w/c = 0.6–0.64 - Fly ash - Silica fume - Superplasticiser |
Micro-steel (L = 6 mm, d = 0.16 mm)—0.82% (w/v) |
HDPE (L = 3–10 mm, d = 0.1 mm)—0.82% (w/v) |
Municipal wastes | ACS = −30% * ACS = 0% ** AFS = −10% * AFS = 0% ** |
Drying shrinkage reduction: 11% * Flowing diameter reduction: 10% * |
- | [79] |
FRC: - CEM I 42.5R - Sand - Coarse aggregate - Rubber aggregate |
Steel and textile fibers coated with rubber and rubber dust (7.7%—38.4% v/v) (replacing coarse aggregates 20—100%) |
Waste from recycling rubber from waste tires | ΔCS = 9% *** (7.7% complex fiber with rubber)(28d) | Shrinkage 62% *** (7.7% complex fiber with rubber) Bulk density decreased |
- | [52] | |
SCC: - OP 42.5R - w/c = 0.76 - Fly ash - Aggregate - Superplasticizer |
Recycled steel fiber (L = 50 mm, d = 0.15 ± 0.5 mm) 0.5%, 0.75% and 1% | PP (Non-recycled) (aspect ratio = 461) 0.5%, 0.75% and 1% |
Recycled steel: waste tires | ΔCS = 30% *; ΔCS = −12% ** ΔFS = 20% *; ΔFS = −10% ** (0.5%PP + 1% recycled steel) | Impact energy absorption increased 1800% * (0.5%PP + 1% recycled steel) | - | [108] |
- OP IS 12269 - w/c= 0.4 - Sand IS 4.75 - Crushed granite stones 10–20 mm - Silica fume - Superplasticiser |
Recycled steel fibers (L = 10–15 mm) |
Recycled nylon fibers (L = 40 mm) |
Steel lathe waste Nylon waste from local industries |
Best performance: total fiber = 2% ΔCS = 12% *; ΔTS = 54% * (steel/nylon ratio = 2) ΔMOR = 50% * ΔIE1 = 238% *; ΔIEU = 205% *; ΔFE = 197% * (steel/nylon ratio = 1) |
Air content increased up 75% | - | [147,148] |
Total fiber fraction 0.5%, 1.0%, 1.5% and 2.0% Steel/nylon ratios: 1/2, 1, 2 Superplasticiser at demand to get desired workability | |||||||
SCC: - CEM I 42.5 R -w/c = 0.38 - Fine aggregates -superplasticiser |
Recycled steel fiber (L = 50 mm, d = 0.15 mm)—0.35%, 0.7% and 1.05% (in volume fraction) | PP (Non-recycled) (L = 12 mm, d = 0.018 mm)—0.35% and 0.7% (in volume fraction) |
Recycled steel: waste tires | Best performance: ΔCS = 39% *; ΔFS = 31% * ΔCS = 11% **; ΔFS = 10% ** (1.05% steel + 0.7% PP) ΔIE1 = 27% * (0.7% steel + 0.7% PP) |
Slump flow diameter decreased linearly with fiber fraction ΔSlump = −19% * (1.05% steel + 0.7% PP) |
- | [144] |
FRC: - CEM I 52.5N - w/c = 0.4 - Sand - Crushed granites - Superplasticiser |
Recycled steel fiber (L = 23 mm, d = 0.22 mm)—0.5–0.9% | PP (Non-recycled) (L = 12 mm, d = 0.05 mm)—0.1–0.5% |
Recycled steel: waste tires | Best performance: ΔCS = −5% *; ΔFS = −1% * ΔCS = −10% **; ΔFS = −14% ** ΔTS = 40% *; ΔTS = −34% ** (0.9% steel + 0.1% PP) |
Increase chemical resistance in chlorine environments Decrease shrinkage 5% **–35% ** (0.4%PP + 0.6% steel) |
- | [89] |
- CEM II 52.5 - w/c = 0.56 - Coarse aggregate - Fine aggregate - Superplasticizer |
Recycled steel fibers (L = 19–21 mm, d= 0.11–0.19 mm) 40 kg/m3 |
Recycled polymer fibers (L = 4–30 mm, d= 0.02–0.03 mm) 2 kg/m3 and 5 kg/m3 |
Waste tires | ΔCS = −1% * (40 kg/m3 steel + 5 kg/m3 polymer) |
Prevention of fire spalling | FRC-lined tunnels | [149] |
Nomenclature: CS: Compressive Strength; d: diameter; EM. Elastic Modulus; FRC: Fiber Reinforced Composite; FS: Flexural Strength; HDPE: High Density Polyethylene; L: Length; OP: Ordinary Portland cement; PPC: Portland Pozzolana cement; SCC: Self-Consolidating Concrete; T: Thickness; TS: Tensile Strength; W: Width; IEA1: Impact Energy Absorption at first crack; IEAU: Impact Energy Absorption at ultimate stage. * compared to plain cement (without fibers); ** compared to single recycled fiber cement-based composite, *** compared to the equivalent rubberized concrete (with high quality recycled rubber) without fibers.