Skip to main content
. 2021 May 5;14(9):2408. doi: 10.3390/ma14092408

Table 5.

Complex hybrid R-FRC containing recycled metallic materials and recycled plastics.

Cement Type Fiber 1-
(Dimensions: L, W, T or d)—Doses (in Volume Fraction)
Fiber 2
(Dimensions: L, W, T or d)—Doses (in Volume Fraction)
Recycling Source Effect on Mechanical Properties Other Effects Application Ref.
Hybrid FRC Beams:
- PPC 53 Grade (IS1489)
- w/c = 0.4
- Sand IS 4.75
- Crushed granite stones 10-20 mm
- Superplasticiser
Scrim bled steel (Non-recycled) (L = 50 mm, d = 1 mm)—0.38%, 0.25% and 0.12% Recycled PET
(L = 38 mm, d = 0.02 mm)—0.38%, 0.25% and 0.12%
PP (Non recycled) (L = 38 mm, d = 0.1 mm) —0.38%, 0.25% and 0.12%
- ΔCS = 22% *, ΔTS = 17% * ΔFS = 19% *, ΔTS = 2% ** (0.38% steel fibers + 0.12% PET)
ΔCS = 7.5% **, ΔTS = 12% **, ΔFS = 15% ** (0.38% steel fibers + 0.12% PP) 28 days curing
Increase in shear performance. First crack load increased 7% * Structural applications [145]
FRC:
- C30/37 grade concrete
-C55/67 grade concrete
Recycled steel
(L = 25 mm)—4% (w/v)
PP (Non-recycled)
(L = 54 mm)—0.45% (w/v)
Automotive
industry waste steel fibers
ΔCS = −6% ** (for Concrete of 60 MPa)
ΔCS = −11% ** (for concrete of 80 MPa)
Blast performance was kept Protection of transport infrastructure
against blast loading
[146]
Concrete:
- OP ASTM type I
- Crushed limestone 16 mm
- Sand
- Superplasticiser
Recycled metallic fibers
(L = 30–60 mm)—1–3%
Recycled PP fibers
(L = 30, 50, 60 mm)—0.5–1%
Metal—Locally available metal lathe workshop; PP—Storage bags ΔCS = −20% *; ΔFS = 12% *
0.75% steel 60mm + 0.75% PP 60 mm
Improved post cracking behaviour Normal concrete applications [97]
FRC:
- CEM I 42.5R
- Sand
- Coarse aggregate (river stones)
- Rubber aggregate
Recycled steel and plastic fibers partially coated with rubber—8.5–42% (in weight/volume) replacing rubber aggregates.
(L= 10–45 mm; d = 75% of them lower than 25 µm)
Waste tires ΔCS = −36% *; ΔEM = −35% *, ΔFS = −7.3% *; ΔIEA1 = 100% *, ΔIEAU = 600% *;ΔCS = 9% ***; ΔEM = −3% ***; ΔFS = 15% *** (8.5% complex fibers)
ΔIEA1 = 4500% * (33.5% complex fibers)
Bulk density increased 7% keeping similar thermal conductivity ***
(8.5% complex fibers)
Conventional
rubberized
concrete for thermal rehabilitation of buildings
[51,52]
FRC:
- CEM II/A-LL 42.5N
w/c = 0.35
- Coarse aggregate
- Fine aggregate
- Sand
- Superplasticiser
Metallic powders (mean size = 12 mm) –
~1%
Recycled PA fibers
(L = 8 mm, d = 0.038 mm)—0.5%
PA –
Textile
carpet waste
Rail steel
ΔCS = 18% * Thermal conductivity increased due to steel 120–170% * Thermal storage
units for solar
plants
[70]
Recycled metallic shavings (L = 10–20 mm)—1% ACS = −10% *
SCC:
- CEM I 42.5R
- w/c = 0.6–0.64
- Fly ash
- Silica fume
- Superplasticiser
Micro-steel
(L = 6 mm, d = 0.16 mm)—0.82% (w/v)
HDPE
(L = 3–10 mm, d = 0.1 mm)—0.82% (w/v)
Municipal wastes ACS = −30% *
ACS = 0% **
AFS = −10% *
AFS = 0% **
Drying shrinkage reduction: 11% *
Flowing diameter reduction: 10% *
- [79]
FRC:
- CEM I 42.5R
- Sand
- Coarse aggregate
- Rubber aggregate
Steel and textile fibers coated with rubber and rubber dust (7.7%—38.4% v/v)
(replacing coarse aggregates 20—100%)
Waste from recycling rubber from waste tires ΔCS = 9% *** (7.7% complex fiber with rubber)(28d) Shrinkage 62% *** (7.7% complex fiber with rubber)
Bulk density decreased
- [52]
SCC:
- OP 42.5R
- w/c = 0.76
- Fly ash
- Aggregate
- Superplasticizer
Recycled steel fiber (L = 50 mm, d = 0.15 ± 0.5 mm) 0.5%, 0.75% and 1% PP (Non-recycled) (aspect ratio = 461)
0.5%, 0.75% and 1%
Recycled steel: waste tires ΔCS = 30% *; ΔCS = −12% ** ΔFS = 20% *; ΔFS = −10% ** (0.5%PP + 1% recycled steel) Impact energy absorption increased 1800% * (0.5%PP + 1% recycled steel) - [108]
- OP IS 12269
- w/c= 0.4
- Sand IS 4.75
- Crushed granite stones 10–20 mm
- Silica fume
- Superplasticiser
Recycled steel fibers
(L = 10–15 mm)
Recycled nylon fibers
(L = 40 mm)
Steel lathe waste
Nylon waste from local industries
Best performance: total fiber = 2%
ΔCS = 12% *; ΔTS = 54% * (steel/nylon ratio = 2)
ΔMOR = 50% * ΔIE1 = 238% *; ΔIEU = 205% *; ΔFE = 197% *
(steel/nylon ratio = 1)
Air content increased up 75% - [147,148]
Total fiber fraction 0.5%, 1.0%, 1.5% and 2.0% Steel/nylon ratios: 1/2, 1, 2
Superplasticiser at demand to get desired workability
SCC:
- CEM I 42.5 R
-w/c = 0.38
- Fine aggregates
-superplasticiser
Recycled steel fiber (L = 50 mm, d = 0.15 mm)—0.35%, 0.7% and 1.05% (in volume fraction) PP (Non-recycled)
(L = 12 mm, d = 0.018 mm)—0.35% and 0.7% (in volume fraction)
Recycled steel: waste tires Best performance:
ΔCS = 39% *; ΔFS = 31% *
ΔCS = 11% **; ΔFS = 10% ** (1.05% steel + 0.7% PP)
ΔIE1 = 27% *
(0.7% steel + 0.7% PP)
Slump flow diameter decreased linearly with fiber fraction
ΔSlump = −19% * (1.05% steel + 0.7% PP)
- [144]
FRC:
- CEM I 52.5N
- w/c = 0.4
- Sand
- Crushed granites
- Superplasticiser
Recycled steel fiber (L = 23 mm, d = 0.22 mm)—0.5–0.9% PP (Non-recycled)
(L = 12 mm, d = 0.05 mm)—0.1–0.5%
Recycled steel: waste tires Best performance:
ΔCS = −5% *; ΔFS = −1% *
ΔCS = −10% **; ΔFS = −14% ** ΔTS = 40% *; ΔTS = −34% ** (0.9% steel + 0.1% PP)
Increase chemical resistance in chlorine environments
Decrease shrinkage 5% **–35% ** (0.4%PP + 0.6% steel)
- [89]
- CEM II 52.5
- w/c = 0.56
- Coarse aggregate
- Fine aggregate
- Superplasticizer
Recycled steel fibers
(L = 19–21 mm, d= 0.11–0.19 mm)
40 kg/m3
Recycled polymer fibers
(L = 4–30 mm, d= 0.02–0.03 mm)
2 kg/m3 and 5 kg/m3
Waste tires ΔCS = −1% *
(40 kg/m3 steel + 5 kg/m3 polymer)
Prevention of fire spalling FRC-lined tunnels [149]

Nomenclature: CS: Compressive Strength; d: diameter; EM. Elastic Modulus; FRC: Fiber Reinforced Composite; FS: Flexural Strength; HDPE: High Density Polyethylene; L: Length; OP: Ordinary Portland cement; PPC: Portland Pozzolana cement; SCC: Self-Consolidating Concrete; T: Thickness; TS: Tensile Strength; W: Width; IEA1: Impact Energy Absorption at first crack; IEAU: Impact Energy Absorption at ultimate stage. * compared to plain cement (without fibers); ** compared to single recycled fiber cement-based composite, *** compared to the equivalent rubberized concrete (with high quality recycled rubber) without fibers.