Table 1.
Category | DSA of BCPs | ASD of Polymer Brushes | EUV Lithography | Nano-Imprint Lithography | Optical Lithography |
---|---|---|---|---|---|
Principle of operation | Microphase separation produces self-assembled architectures [15]. Structural modulation by selection of molecular composition and weight [12,125]. | Polymer brush’s metal binning sites facilitate deposition of inorganic films [18]. Thickness controlled by SVA and deposition process [124]. | Relies on a wavelength of 13.5 nm instead of 193 nm used in conventional optical lithography [144]. Principle of operation relies on reflection [51]. | Mask physically displaces photoresist to pattern it before cross linking [144,171]. Once resist is cured, mould is removed and patterned resist is used for manufacturing [171]. | UV light and mask to transfer patterns. photosensitive substrate selectively exposed. Reactive ion etch transfers the pattern to the substrate [169]. |
Efficiency and energetic costs | Varies. Industrial SVA system requires development with fast, precise wafer scale processing [123,124,125]. |
Grafting of polymer brushes to substrates in seconds [18]. Requires standardised industrial process. |
Recent EUV tools have productive capacity of 125 wafers per hour [164]. Hot plasma 20-50 eV or accelerator [154]. technology is energetically expensive [16,154]. |
Capable of producing over 40 wafers of 300 nm per hour with a defect rate less than 9 pcs/cm2 [171]. | Short time for pattern. E.g., 150-300-mm wafers per hour and 40-nm two-dimensional pattern resolution of a scanner with pixel throughput of 1.8T pixels per second approximately [144]. |
low-temperature vapor phase deposition process cuts costs and improves environmental sustainability [21,137]. | |||||
Wastes generated | Solvents, excess inorganic precursor for metal infiltration, excess polymer during deposition stage. | Solvents are typically volatile and flammable. Polymer matrix, photoactive compounds and cross-linkers in polymer photoresist are toxic and non-degradable [149,172]. | |||
Tool complexity | Thickness and pattern formation control can be achieved with simple chambers consisting of temperature and gas flow systems [124,125]. Predicted low cost of ownership. These techniques do not require the use of photoresists and avoids acquisition costs. |
Expensive and complex multilayer optics, hot plasma or acceleration technology and high vacuum. Cost of tool > $30 million [137,144,154]. | Depends: TE-NIL uses heat and pressure. SFIL uses capillary forces, pressure, and light exposure. Improved tool performance required [173,174,176]. | Acquisition cost of photolithographic resist coat system is $950,000 [139]. | |
Disadvantages | High defect density of BCPs [138]. Poor etch contrast of polymer blocks [14]. |
Improved range of metals that can be deposited [18]. |
Obtaining high reflectivity [144], improved etch and deposition defect mitigation and repair of mask, installation and power costs [16,142,162,166,170]. | Needs reduced process steps and improved mould material, fabrication quality, mass production capacity, reduced overlay and defectivity [16,33,171]. | Photolithography can no longer be further optimised as it has an intrinsic resolution limit [51,137]. |
Standardised methodology and further research required [7,138]. | |||||
Advantages | No diffraction limit in resolution [137], directly pattern functional materials [137], efficient for 3D patterning [137]. | Reduction of processing steps [133]. self-aligned patterning with capability of extending to 3D [17]. | Improved: cycle time, increased number of patterning levels, line edge roughness, high etch resistance, increased sensitivity [33,138]. | Facilitates change in flash memory from scaling horizontally to vertically. Simple processing steps, high throughput, low cost and high resolution [51]. | Established technology being the dominate patterning technique since the beginning of IC production [51]. |