Table 1.
Overview of traditional coating thickness methodologies.
Methodology | A1 | A2 | A3 | A4 | A5 | A6 | A7 |
Thickness ranges | 1 nm–50 µm | 1–800 µm | 1–10,000 µm | 1–10,000 µm | 0.5 nm–10 µm | 1 nm–1 µm | 10–7500 µm |
Measurement accuracy (%) | 0.1–0.5 | 0–5 | 0.1–0.7 | 1–3 | 0.2–0.5 | 0.33–0.65 | 0.53–0.7 |
Multi-layer | ✓ | ✓ | X | X | ✓ | ✓ | ✓ |
Sampling rate | 1–500 m | 0.5–15 s | 0.6–1 s | 0.6–1 s | 0.5–100 s | 1 s–60 m | 0.5–2.5 s |
Detection area (ø) | 1.5–3.2 mm | 0.63–20 mm | 5–8 mm | 5–8 mm | 0.1–15 mm | 2 mm | 5 mm |
Commercial availability | [47] | [48,49] | [50] | [50] | [51] | [52] | [53] |
Typical cost (GBP) | >3000 | Unspecified | >1000 | >1000 | >35,000 | >30,000 | >1000 |
Non-contact | X | ✓ | ✓ | X | ✓ | ✓ | X |
Non-destructive | X | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
Materials | ✓ | X | X | ✓ | ✓ | ✓ | X |