Skip to main content
. Author manuscript; available in PMC: 2021 Jun 10.
Published in final edited form as: Nat Rev Mater. 2019 Nov 7;5(1):20–43. doi: 10.1038/s41578-019-0148-6

Table 1 |.

Key performance metrics for different techniques for the fabrication of hydrogel microparticles

Production method Particle size coefficient of variation* (CV%) Minimum size range Production rate Particle geometry Compatibility with cells
Batch emulsion Large variation (>10%)11,230 1–10 μm17 High (only limited by vessel size) Spherical Average (>80% viability)11,12
Microfluidic emulsion Low variation (1–2% possible)26 5–10 μm14,23,24,51 Average (can be improved with parallel channels) Spherical Average (>80% viability)33,38,47
Lithography Low variation (1–3% possible)61,75,231 <1 μm possible61,62 Low (can be improved when integrated with microfluidics) Arbitrary 2D and 3D geometries possible High (>90%); no oil or surfactant required58,59
Electrohydrodynamic spraying Average variation >50%77,79,80 1–10 μm78 Average Spherical Average (>80%)76,77
Mechanical fragmentation Average variation (2–8%)86 20–50 μm85,86 High (only limited by vessel size) Irregular Unreported
*

The coefficient of variation (CV%) is defined as the ratio of the standard deviation of particle size to the mean particle size.