Table 1 |.
Production method | Particle size coefficient of variation* (CV%) | Minimum size range | Production rate | Particle geometry | Compatibility with cells |
---|---|---|---|---|---|
Batch emulsion | Large variation (>10%)11,230 | 1–10 μm17 | High (only limited by vessel size) | Spherical | Average (>80% viability)11,12 |
Microfluidic emulsion | Low variation (1–2% possible)26 | 5–10 μm14,23,24,51 | Average (can be improved with parallel channels) | Spherical | Average (>80% viability)33,38,47 |
Lithography | Low variation (1–3% possible)61,75,231 | <1 μm possible61,62 | Low (can be improved when integrated with microfluidics) | Arbitrary 2D and 3D geometries possible | High (>90%); no oil or surfactant required58,59 |
Electrohydrodynamic spraying | Average variation >50%77,79,80 | 1–10 μm78 | Average | Spherical | Average (>80%)76,77 |
Mechanical fragmentation | Average variation (2–8%)86 | 20–50 μm85,86 | High (only limited by vessel size) | Irregular | Unreported |
The coefficient of variation (CV%) is defined as the ratio of the standard deviation of particle size to the mean particle size.