Table 2.
Comparison of quality metrics assessed for purified BG505 DS-SOSIP.664 material from two 50 L GLP and one 250 L cGMP bioreactor runs*.
Attribute | 50 L Run 1 (Tox Lot) | 50 L Run 2 | 250 L cGMP Run (Phase 1) |
---|---|---|---|
Yield (total amount of purified trimer, g) | 3.4 | 4.0 | 9.6† |
Concentration | 0.57 mg/mL | 0.59 mg/mL | 0.506 mg/mL |
Purity by SEC (% Main Peak) | 99.74% | 99.4% | 100% |
Residual host cell protein | < 150 ng/mL (< 263 ppm) | < 30 ng/mL | < 30 ng/mL |
Residual DNA | < 30 pg/mL | < 6.0 pg/mL | < 6 pg/mL |
Endotoxin | < 8.8e-5 EU/μg | < 8.8e-5 EU/μg | < 0.0001 EU/μg |
Bioburden | 0 CFU/10 mL | 0 CFU/10 mL | 0 CFU/10 mL |
PH | 7.24 | 7.30 | 7.20 |
Appearance | Clear, colorless, no visible particles | Clear, colorless, no visible particles | Clear, colorless, no turbidity; essentially free of particulates |
Protein Mass (SEC-MALS) | 215 kDa | 213 kDa | 203 kDa |
Glycan Mass (SEC-MALS) | 129 kDa | 128 kDa | 122 kDa |
PS80 | < 15 ppm | < 15 ppm | < 15 ppm |
TnBP | < 3 ug/mL | < 3 ug/mL | < 3 ug/mL |
Melting temperature (Tm) by DSC | 77.0 | 76.7 | 77.3 |
Abbreviations include SEC: Size exclusion chromatography, SEC-MALS: Size exclusion chromatography-multi angle light scattering, PS80: polysorbate 80, TnBP: Tri-n-butyl phosphate, DSC: Differential scanning calorimetry, EU: endotoxin units, CFU: colony forming units, GLP: Good laboratory practices, cGMP: current good manufacturing practices.
Actual output, accounting for large volume in-process sampling to suffice IND-enabling studies.