Table 3.
3D Printing Materials | Sterilization Method | Characterization Method | Effects of Sterilization | References | |
---|---|---|---|---|---|
Physicochemical Evaluation | Biological Evaluation | ||||
PLA for biomodels | Autoclave | Changes in area, volume and deformity by scanning | Sterility tests | Following their printing protocols and autoclave at 134 °C the pieces, it is safe and does not significantly alter the morphology of biomodels |
[31] |
HTPLA custom cutting guides (CCG) for pediatric orthopaedic surgery | Autoclave | Design geometry (visual inspection) Mechanical properties |
- | A HTPLA-printed CCG was produced and sterilized aggressively, maintaining its mechanical properties and design geometry | [32] |
PLA pieces | Autoclave | Mechanical resistance (breaking load/deformation/permeability) | Sterility tests | Autoclave sterilization of PLA-printed pieces is safe for the patient and mechanically strong for the surgeon | [30] |
PLA cylinders for bone model | EtO Gas Plasma Steam heat (autoclave) |
Visual deformation | Bacterial growth of contaminated cylinders | Steam heat deformed completely the pieces. Gas Plasma does not eliminate all microorganisms Recommends the EtO in hospitals |
[15] |
PLA Genioplasty Guide | HPGP (Sterrad®) | Volumetric deformation | - | Acceptable for surgical use (<1 mm) | [39] |
PLA bone model | Autoclave | Size analysis | - | Acceptable for surgical use (<1 mm) | [29] |
PLA scaffolds | Gamma radiation | - | Cytotoxicity Live/Dead assay |
Biocompatible scaffolds, with bone cell colonization | [43] |
PLA for laboratory equipment | 3D printing extrusion | - | Cell culture Microbiological tests |
The extrusion process sterilizes the piece, with possible applications in experiments with bacteria and cells | [55] |
PLA (1% gentamicin) for biomedical applications | H2O2 vapour | Mechanical properties Physical changes (dimension, mass, colour) |
- | Changes in colour, mass and mechanical properties, which may not be significant depending on the application | [11] |
PLA surgical retractors | 2.4% glutaraldehyde solution 3D printing extrusion |
Strength test | Polymerase chain reaction (PCR) to test bacterial load | Material extruded in a clean environment produces a ready-to-use sterile instrument. Residuals of bacterial nucleic acids were found after sterilization by glutaraldehyde, but it is attributed to the high sensitivity of the test (residuals belonging to dead bacteria) Strong enough for the demands of the operating room. |
[38] |
Abbreviation: EtO: ethylene oxide; HPGP: hydrogen peroxide gas plasma.