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. 2021 Jul 14;14(14):3937. doi: 10.3390/ma14143937
vc Cutting speed (m/min) vf Direction of feed motion
ap, DA(CB) Depth of cut (mm) A Yield strength (MPa)
f, CH(DG) Feed rate (mm/rev) B Strain hardening coefficient (MPa)
FEM Finite element model C Strain rate hardening coefficient
F Cutting force (N) m Thermal softening exponent
Fc Circumferential force (N) n Strain hardening exponent
Fr Radial force (N) S1 Projection area of chip and rake face contact surfaces on the base plane
Fa Axial force (N) S2 Projection area of chip and rake face contact surfaces on the working plane
Pr, ADGE Base plane S3 Projection area of chip and rake face contact surfaces on the back plane
Ps, Cutting plane T Temperature (°C)
Po, Orthogonal plane Troom Room temperature (°C)
Pp, ABCD Back plane Tmelt Melting temperature (°C)
Pf, CDGH Working plane B 0 Coefficient of temperature and cutting speed term
3D Three-dimensional
κr Tool cutting-edge angle (°) B1~B3 Coefficients of cutting forces, cutting, and tool parameters’ terms
γ0 Rake angle (°) m1, m2 Exponents of temperature and cutting speed terms
λs Inclination angle (°) n1~n6 Exponents of cutting forces, cutting, and tool parameters’ terms
γp, ∠MDA Back-rake angle (°) N Total of simulations (N = 24)
γf, ∠NDG Side-rake angle (°) i The ith simulation (I = 1, 2, ⋯, N.)
R Correlation coefficient AARE Absolute average error
ε¯ Equivalent plastic strain σ¯ Equivalent plastic stress (MPa)
ε¯˙ Equivalent plastic strain rate (s1) ε¯˙0 Reference equivalent plastic strain rate (s1)
σsurface Surface residual stress σc Stress component caused by Fc applying to S1
σr Stress component caused by Fr applying to S2 σa Stress component caused by Fa applying to S3
σT Stress component relevant to thermal effect σpart 1 Part of surface residual stress relevant to cutting temperature and cutting speed
σ¯sim Mean of all 24 simulated residual stresses on the surface σpart 2 Part of surface residual stress relevant to cutting force, feed, cutting depth, and tool angle
σsimi The ith simulated residual stress on the surface σprei The predicted residual stress on the surface for the ith simulation
fGA Optimization objective σ¯pre Mean of all 24 predicted residual stresses on the surface