Table 2.
Synthesis Method | Advantages | Challenges |
---|---|---|
Conventional reactors | - Simple setup | - Low efficiency; - Poor control on parameters; - Low reproducibility; - Agglomeration. |
Continuous-flow microreactors | - Simple design; - Relatively simple fabrication; - High throughput; - Good control over parameters, and change of parameters in microseconds; - Sufficient millisecond mixing; - Uniform particle size; - High reproducibility; - Large surface/volume ratio; - Low sample consumption (as low as nanoliters); - Potential for non-spherical particle synthesis; - Potential for automation. |
- Channel clogging; - Limitation for heat required protocols; - Taylor dispersion effect; - Poor solvent compatibility; - Sometimes expensive tools. |
Droplet-based microreactors | - High throughput (thousands per second); - Uniform and tunable particle size, with polydispersity index as low as 0.024 [73] and sizes of 3.6 nm up to the micrometer range; - Excellent control over parameters, and change of parameters in microseconds; - Sufficient millisecond mixing, followed by as low as 2 ms particle formation; - Very high reproducibility; - Large surface/volume ratio; - Very low sample consumption, (as low as picoliters); - Potential for the synthesis of complicated particles with shells; - Enclosed reaction environment; - Potential for automation. |
- Poor solvent compatibility; - Sometimes expensive tools. |