Table 3.
Process Parameters | SEM Analysis | EDS Analysis | ||
---|---|---|---|---|
Alkali molarity | Curing temperature | Morphological features | Si/Al ratio | Na/Al ratio |
6 M | 27 °C | Spherical particles with partially reacted surface. Few Na-rich elongated grains (<5 μm size). Open pores throughout the matrix. | 1.3–1.7 | 0.2–3.0 |
6 M | 45 °C | More reacted surface with reaction product. Numerous Na-rich elongated grains (5–10 μm size). Open pores and few fibrous grains. | 1.3–1.7 | 0.2–4.0 |
6 M | 60 °C | Surface fully altered into reaction product. Numerous Na-rich fibrous grains (up to 20 μm size). Lower pores amount. | 1.3–1.6 | 0.4–5.0 |
8 M | 27 °C | Well reacted surface with reaction products. Al-rich short prismatic grains (2 μm size) occurring in clusters on broken cenosphere. Na-rich dense gel. |
1.2–2.1 | 0.5–3.5 |
8 M | 45 °C | Fully reacted particles enveloped with reaction product. Numerous Na rich fibrous grains (up to 20 μm size). Na-rich dense gel. |
1.3–2.1 | 0.3–3.5 |
8 M | 60 °C | Fully reacted particles, reaction product on the crust. Numerous Na-rich fibrous grains larger than the fibers obtained at 45 °C. Low porosity and compact structure. |
1.3–2.1 | 0.15–3.5 |
10 M | 27 °C | Fully reacted particles covered with reaction product. Al-rich short prismatic grains (2 μm size) occurring in clusters. Na-rich dense gel. |
0.6–2.3 | 0.15–3.5 |
10 M | 45 °C | Fully reacted particles covered with reaction product. Fibrous grains (up to 50 μm size). Na-rich dense gel. |
1.1–3.0 | 0.12–3.8 |
10 M | 60 °C | Fully reacted FA particles. Na-rich gel particles are fusing together to form a dense structure. Si-rich very fine particles (0.5–2 μm size). |
1.2–4.0 | 0.2–3.5 |