| Table of Contents | |
| 1. Introduction: Metal Additive Manufacturing (AM) Technologies | 2 |
| 1.1 Fusion-Based AM Techniques | 2 |
| 1.2. Solid-State AM Techniques | 4 |
| 1.3. Mixed-Phase (Solid–Liquid) AM Techniques | 5 |
| 1.4. Surface Engineering via AM Techniques | 6 |
| 1.5. Comparison and Significance of AM versus Conventional Manufacturing | 7 |
| 2. Electron-Based Characterization and Diagnostics | 8 |
| 2.1 Electron Beam-Based Diagnosis/Characterization | 8 |
| 2.2. X-ray-Based Diagnosis/Characterization | 10 |
| 2.3. Electron–X-ray Combined Characterization Techniques | 10 |
| 3. Thermal Imaging | 13 |
| 3.1. Two-Wavelength Thermal Imaging under the Grey Body Approximation | 13 |
| 3.2. When the Grey Body Approximation Fails | 15 |
| 3.3. Discussion on Thermal Imaging | 16 |
| 4. Ultrasonic Inspection and Evaluation | 17 |
| 4.1. Ultrasonic Diagnostics | 17 |
| 4.2. Non-Destructive Ultrasonic Elasticity Measurement and Elastography | 24 |
| 4.3. Longitudinal and Transversal Sound Velocity Elasticity Measurement | 25 |
| 4.4. Comparison of Various Ultrasonic Techniques | 29 |
| 5. Mechanical Test | 30 |
| 5.1. Elasticity Test with Information on Plasticity | 30 |
| 5.2. Mechanical Test Provides Only Plasticity | 35 |
| 5.3. Impact Test | 37 |
| 5.4. Fatigue Test | 38 |
| 5.5. Advantages and Disadvantages, Comparison and Discussion of Mechanical Testing | 39 |
| 6. Laser-Induced Breakdown Spectroscopy | 39 |
| 7. Other Diagnostic Methods | 41 |
| 8. Conclusions and Discussion | 42 |
| Reference | 43 |