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. 2021 Sep 10;24(10):103114. doi: 10.1016/j.isci.2021.103114

Table 4.

Conventional solvent recovery technologies, driving forces, important specifications, and key advantages and disadvantages

Technology Principle/driving force Specifications and important conditions Advantages Disadvantages Literature sources
Physical separation

Precipitation Charge solubility Antisolvent, supersaturation, temperature, pH change Low cost, selective removal possible, high yield, can remove dissolved solids Impurities, coprecipitates (Green and Perry, 2019; Harvey, 2019; Mersmann and Kind, 1988; Wu et al., 2019)
Sedimentation or decantation Density gradient, Settling velocity Size, density, tank depth, residence time Effective at removing dense particles, cheap to implement Require large space, must be designed based on maximum volume, cannot remove dissolved solids (Belter et al., 1988; Green and Perry, 2019; Kwok-Keung and LeChevallier, 2013)
Centrifugation Settling velocity Centrifugal force Size, density, angular speed, the ratio of centrifugal to gravitational force, and settling distance Effective at removing low-density and colloidal particles in a shorter time frame than sedimentation Energy-intensive, cannot remove dissolved solids, generates high heat, and poses a safety hazard when processing volatile solvents (Agena et al., 1998; Ambler, 1961; Green and Perry, 2019; Price, 1970; Taulbee and Mercedes Maroto-Valer, 2000)

High-temperature separation

Distillation Relative volatility Relative volatility >1.05 Heat of vaporization and energy requirements Designed for a large variety of flow rates, it can separate a homogeneous fluid mixture Energy-intensive, difficult to separate azeotropes unless a modification is made (Diwekar, 2011; Górak and Sorensen, 2014; Green and Perry, 2019; Smith and Jobson, 2000; Towler and Sinnott, 2012)

Membrane processes

Membranes Particle/molecular size/permeability
Sorption/Diffusion
Pressure
Pore size, Mol. wt. cut-off, average flux, Pressure gradient, type of membranes – M.F., U.F., NF, and R.O. Lower energy requirement than distillation, highly selective with products, break azeotropes Fouling, cannot operate at high temperature, may not be compatible with all solvents (Green and Perry, 2019; Ho and Sirkar, 1992; Lewis, 1996; van Reis and Zydney, 2007; Xiang et al., 2020)
Pervaporation Sorption/Diffusion Partial pressure The heat of vaporization, chemical potential gradient, pressure gradient, average flux, membrane selectivity Can break azeotropes, separate close-boiling point mixture, lower energy requirement than distillation, Low-permeate flow rate, reduced membrane stability (Green and Perry, 2019; Luis, 2018; Shao and Kumar, 2011; Slater et al., 2012b; Zarzo, 2018)

Liquid–liquid extraction

Liquid–liquid extraction Selective partitioning of solutes Partition coefficient, the solubility of solutes, low solubility of the added solvent in water Extracts dissolved solids from solvents, high selectivity, separates azeotrope mixture, does not require high temperature Solvent-intensive, requires, limited by solubility (Belter et al., 1988; Birajdar et al., 2014; Green and Perry, 2019; Kennedy and Cabral, 1993; Seader et al., 2010; Towler and Sinnott, 2012; Wu and Tu, 2016)
Aqueous two-phase extraction Partitioning of solute, bioselectivity Solubility, the composition of two phases, molecular weight Highly practical with separating bioproducts Macromolecule partition differently than smaller molecules (Asenjo and Andrews, 2012; Benavides et al., 2011; Johansson et al., 1998; Sikdar et al., 1991; Wu et al., 2011)

[Recreated with permission from Chea et al. (2020).Copyright 2021American Chemical Society]