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. 2021 Sep 17;18(10):3719–3740. doi: 10.1021/acs.molpharmaceut.1c00650

Table 7. Examples of Quality Control Tests for Ophthalmic Formulations That Can Be Applied for Nanoemulsions13,116,117.

quality control test comments
potency/assay of active ingredient The quantity of active pharmaceutical ingredient and possibly key excipients need to be determined. For nanoemulsions that may imply API content determination in both oil and water phases as well as the use and validation of advanced extraction protocols to assess the API content in the oil phase. The acceptable content of an API can be specified in the compendial monograph of the formulation (if available) or in general it is kept as 95% to 105% of declared content for initial analysis and 90% to 110% for shelf life stability analysis.
impurities Qualitative and quantitative analysis of degradation products according to ICH guidelines. Impurity profile analysis using high-sensitivity analytical methods (e.g., mass spectrometry) is essential to determine the capability to detect a wide range of degradation products which may be generated across different stages of manufacturing (e.g., high-pressure processing or sterilization) during standard quality control process.
interactions Determination of the interactions between the API and the container and critical excipients (e.g., preservatives, viscosity modifiers, antioxidants).
appearance (clarity, color, odor and consistency) Discriminate a potential destabilization of the emulsions via creaming, coalescence, Ostwald ripening, and phase separation, changes caused by microorganisms or decomposition of nanoemulsion components (API or excipients).
particulates The test determines the number of solid particles (in sizes above 10, 25, and 50 μm) per mL of the formulation. In case of ophthalmic nanoemulsions determination of this parameter should be possible with microscopic particle count test as light obscuration particle count test may be challenging due to colloidal nature of the formulation.
uniformity of dosage unit The drug content delivered in each drop should be between 85% and 115% of the average drop content as determined using suitable, sensitive and validated method. Formulations that have large PDI and/or colloidal stability issues may not comply with this test as oil phase content may differ between droplets.
withdrawal content The content withdrawn from the container must be not less than the label claim of the container. The tested product needs to comply with this requirement during the whole shelf life i.e. the content withdrawn at time zero needs to be equal the content withdrawn at the end of the shelf life of the product.
package integrity Usually, visual appearance and function.
sterility In compliance with pharmacopeial requirements.
preservative efficacy Determines the level of antimicrobial activity of a product and can be related with the content of preservative in the formulation. The test enables to evaluate how well a product withstands microbial contamination during storage and use (this can be evaluated via in-use testing for multidose products).
stability studies The stability program should be designed in accordance with ICH guidelines and in case of novel nanoemulsion based formulations should be discussed with and accepted by the regulatory body prior initiating to comply with the specific requirements.