Table 3.
Origin of Halloysite | Synthesis | Processing | Product | Application | Ref. |
---|---|---|---|---|---|
New Zealand | Electroless deposition/heat tretment | Activated tubular halloysite ceramic substrate by Pd particles and electroless deposition of Ni nanoparticles on halloysite and heat treatment at 400 °C | Metallized-ceramic material | Used as magnetic material | Fu et al. (2004) |
New Zealand | Electroless deposition/heat treatment | Activated tubular halloysite ceramic by Pd particles and electroless deposition of Ni nanoparticles and wires on s halloysite template and heat treatment at 400 °C | Metallized-ceramic material | Used as magnetic material | Fu and Zhang (2005) |
China, New Zealand | Pelletization | Halloysite with ethylcellulose, ethanol and sucrose were mixed for 12 h at room temperature and pelletized by extrusion (under extruder rotation 30 rpm) and spheronization (under sheronizer speed and time 1500 rpm and 10 min, respectively) | Porous aluminosilicate ceramic pellets | Used as a drug delivery vehicle | Byrne and Deasy (2005) |
New Zealand | Pelletization | Halloysite, microcrystalline cellulose and a fentanyl base were mixed for 10 min. Powder was mixed with water(forming paste). Paste extruded as spaghetti-like threads which were spheronized to pellets with 1.5 mm diameter and, consequently, they were dried for 24 h. | Ceramic drug delivery vehicle | Used as a drug delivery vehicle for release of potent opioids | Forsgren et al. (2010) |
USA | Mixing and centrifugation/filtering | Loading of halloysite in a solution of inhibitors by consequent vacuation in 3 cycles. Separation of loaded tubes from the solution by centrifugation or filtering, drying at 60–70 °C and grinding. Mixing of loaded halloysite with a solution of polymers. | Ceramic–polymer composite | Used as anticorrosion coating of alloys | Fakhrullin et al. (2014) |
New York | Deposition and vacuum evaporation | Halloysite nanotubes were deposited on aluminum foil. A thin metal film of 15 nm was coated on an aluminum-halloysite substrate in a vacuum evaporator | Al-ceramic HNTS substrate |
Substrate for surface enhanced raman spectroscopy | Vinokurov et al. (2015) |
New Zealand | Electrospinning and sintering | Preparation of halloysite–polyvinyl pyrrolidone nanofiber mats by electrospinning (at 120–240 mm distance of the spinning and collecting electrode, 0–80 kV voltages, ~40% humidity). Sintering of the mats at 1100 °C in N2 and 1200–1400 °C in air | Ceramic nanofiber mat | Support for zeolite membranes | Chen et al. (2016). |
USA | Sintering | Mixing of halloysite with carbon fibers and lubricating agent for 15 min. Pressing samples with 30 mm diameter under 100 MPa at 20 °C. Sintering at 1500 °C and air atmosphere. | Porous ceramic preform | Used in metal matrix synthesis for novel applications | Kujawa et al. (2016) |
Commercial | Sintering, gas pressure infiltration | (I) Synthesis of porous mullite performed: mixture prepared of halloysite powder and 30 wt% carbon fibers. Pressing at 100 MPa. Sintering at 1300 °C. (II) Infiltration of aluminium alloy into the porous perform matrix under nitrogen pressure of 3 MPa in 3 s. | Metalized-porous ceramic composite | Used for advanced applications, especially under high temperatures | Pawlyta et al. (2016) |
Commercial | Modification, dispersion, electrospinning | Modification of halloysite nanotubes (HNT-NH2, HNT-COOH) after reactions of HNT with APTES and maleic anhydrite. Preparation of drug-loaded halloysite in appropriate solutions and stirring at 37° for 24 h. Dispersion of neat HNT, HNT-NH2, HNT-COOH into an electrospun substrate of PCL (polycaprolactone) under 25 °C and 13–14 kV. In vitro release of drug load. | Polymer–ceramic nanocomposites | Used as a drug release carrier | Ghaderi-Ghahfarrokhi et al.(2017) |
New York | Schiff base binding | Production of halloysite nanotubes by rolling aluminosilicate sheets. Mixing of halloysite tubes with furfuraldehyde and ultrasonic dispersion for 30 min. Mixing of furfuraldehyde loaded halloysite with hydrazine hydrate and stirring for 30 min at 70 °C forming a Schiff base. | Metal–ceramic core–shell composite | Industrial applications of metal nanocatalyst or as metal adsorbent from solutions | Vinokurov et al. (2017) |
China | Sintering | Preparation of three different mixtures of MVQ/HNT with different borates as additives: mixing time 20 min, pressing under 15 MPa at 170 °C for 15 min. Heating at 1000 °C for 30 min. | Ceramizable silicone rubber (MVQ)/halloysite (HNT) composite | Special application as fire-resistant wires and cables | Guo et al. (2018) |
China | Microwave sintering | Mix of low-grade pyrite cinder (LPC) with coal powder (in ratio 10/1) and 5% calcium fluoride. Preparation of discs after pressing and sintering in ab electric furnace up to 1450 °C (5 °C/min and slow cooling in a room) | Microwave heating ceramics (MHCs) | Used as magnetic ceramic and aggregate for asphaltic mixtures | Zhang et al. (2018) |
Commercial | Plasma electrolytic oxidation (PEO) | PEO coating of AM50 alloy was prepared in an alkaline electrolyte (at 20 °C and frequencies ranging from 100 to 5000 Hz) and consisting of HNTS, Na2SiO3, KOH, NaF | Incorporated halloysite into forsterite ceramic coating | Used as coating | Mingo et al. (2019) |
Commercial | Electrophoretic deposition (EPD) | Mixture of chitosan (CS), bioglass (BG), hydroxyapatite (HA) and halloysite nanotubes (HNT) powders added to ethanol–water solvent and stirred for 24 h at room temperature. Deposition on the titanium substrate at voltages of 10–50 kV and times of 5–25 min |
Chitosan-based nanocomposite | Used as coating of metallic substrate | Molaei et al. (2019) |
USA | Metal deposition/casting method | 2 wt% metal of Pd, Pt derived from chemical solutions with H2PtCl6 and salt PdCl2, laid down in the halloysite tubes. 4 wt% of the hybrid Pd, Pt /HNT mixed with sulfopolymer solution in isopropanol or dimethylformamide with a magnetic stirrer for 30 min. | Metal–ceramic shell halloysite syntheses in hybrid membranes | Used as a separating membrane in fuell cells or in an electromembrane | Petrova et al. (2019) |
Commercial | Sulphuric acid treatment, sol–gel method and heating | Etching of Al2O3 in HNTS by sulphuric acid at 70 °C for 20 h producing SiO2 (SiNP). Sol–gel synthesis of clay-based Na2ZnSiO4 (Clay NZS) using a mixture of SiNP, sodium acetate, zinc acetate dehydrate. Drying for 24 h, calcining at 350 °C for 6 h, pressing at 2 tons and sintering at 700, 750 and 800 °C | Ceramic clay-based Na2ZnSiO4 compound | Used as ceramic electrolyte | Johari et al. (2020) |
Commercial | Plasma electrolytic oxidation (PEO) | HNTS loaded with corrosion inhibitors (vanadate, molybdate, 8-hydroxyquinoline) after mixing with a aqueous solution under a vacuum. PEO coating of AZ31 magnesium alloy was prepared in an alkaline electrolyte (at 20 °C and frequencies up to 5000 Hz) and consisting of HNTS, Na2SiO3, KOH, NaF. PEO-coated and immersed in an aqueous solution with 20 gr/L loaded HNTS for 10 min, at 22 °C, pH values under 6.5–7.5. | Smart ceramic coating | Used as coating | Mingo et al. (2020) |