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. 2021 Sep 30;13(19):3365. doi: 10.3390/polym13193365

Table 2.

Various modifications, product specifications, and advantages of different reactors for BC production.

Modification Production Specification and Advantages BC Production References
Enriched Oxygen Bioreactors
Bubble column (controlled pH)
Aeration rate:1.0 vvm (30 L/min)
Attributes:
Low concentrated solution state culture; Low shear stress; Low mechanical properties: 17.15 to 11.66 MPa; Low crystallinity: 86 to 79.6%, Low degree of polymerization and molecular weight
Advantages:
High oxygen transfer rate
0.07–0.09 g/L/h Choi et al. [192]
High oxygen concentration Attribute:
After 30 h the production decreased
Advantages:
Higher productivity; High oxygen transfer rate; Low power requirement.
0.20 g/L/h Chao et al. [193]
Internal loop airlift with controlled pH/ fresh and glucose medium Attribute:
The highest concentration: 10.4 g/L at 60–70 g/L fructose
Advantages:
Formed a unique ellipse; Low mechanical strength; High hydrodynamic characteristic; High volumetric oxygen transfer
0.22 g/L/h Chao et al. [194]
Internal loop airlift with enriched oxygen Advantages:
Unique ellipse was formed; High hydrodynamic characteristic; High volumetric oxygen transfer
0.116 g/L/h Chao et al. [195]
Shaking flask with controlled pH/ Hestrin & Schramm medium Attribute:
A membrane-type BC was produced
Advantages:
Varying the net plates number would result in high Young’s modulus and water holding capacity
- Wu and Li [121]
Rotating disc bioreactors
A rotating disk bioreactor Attribute:
A consistent product
Advantages:
Produced strong and intact cellulosic matrix, BC pore size of 10–15 μm; High tensile strength
- Mormino & Bungay [196]
Zahan et al. [197]
Rotating disk bioreactor supported by plastic composites Attribute:
A semi-continuous process
Advantages:
Low mechanical property (Young’s modulus of 372.5 MPa); Low crystallinity: 66.9%; similar thermostability and water content with BC produced by static culture
0.01 g/L/day Lin et al. [198]
Rotating disk bioreactor with different additions supported by plastic composites Attribute:
A semi-continuous process
Advantages:
Similar strain but lower stress for carboxymethylcellulose and avicel, respectively; High water retention properties of 98.6–99%; Disc rotation speed and oxygen concentration improved the fermentation process; Fructose concentration was decreased from 50 to 10 g/L; No re-inoculation
0.64 g/slice with 0.8% carboxymethylcellulose and avicel Lin et al. [199]
Rotating magnetic field Advantages:
Yield BC with an altered degree of porosity and microstructure; Increased biochemical properties; Positive impact on the growth of bacteria; Increased water retention by 26% as compared to the control sample; high density with tangled and long fibres
- Fijałkowski et al. [200,201,202,203]
Other bioreactors for BC production
Spin filter supporting bioreactor Advantages:
BC concentration was increased from 5.65 to 11.52 g/L/140 h;
An abundance of Cel + cells were converted into Cel- mutants
0.02 to 0.06 g/L/h Jung et al. [204]
Fed-batch principle Advantages:
The gradient of a graph in the load-displacement diagram: (aerosol bioreactor = 34.7 N/10 mm, usual surface culture = 8.9 N/10 mm); High tensile strength: 114 N; High-quality cellulose; the degree of polymerization of BC is 5200; Best time interval: 6 h; BC layer or slices (3–4 cm); Culture box: low cost
- Hornung et al. [205]
Biofilm reactor Advantages:
High crystallinity: 93% with a crystal size of 5.2 nm; high biomass density; Water retention ability up to 95 %; better thermal performance
7.05 g/L Cheng et al. [206]
Biofilm reactor with additives Advantages:
Continuous BC production; High biomass density; High Young’s modulus and tensile strength; High crystallinity: 80% with a crystal size of 4.2 nm; potential application of BC paper sheets
13 g/L Cheng et al. [207]