Table 2.
Summary of thermoplastic materials used in 3-D printing
| Material | Extruded temperature | Bed temperature | Formation | Properties | Advantages | Disadvantages | Application | References |
|---|---|---|---|---|---|---|---|---|
| ABS (acrylo-nitrile butadiene styrene) | 215–250 °C | 80–110 °C | It can be smoothed by sanding or by mixing ABS with acetone | Durable, resistant to corrosion and heat, slightly flexible |
Quick solidification Smooth finishing Uneasy to break therefore used in mechanical parts |
Non-biodegradable Can decompose through sunlight |
Household and consumer goods such as helmet and pipes, toys, sports equipment, automotive parts | [37, 38] |
| PLA (poly-lactic acid) | 170–220 °C | 20–55 °C | PLA is made from corn or potatoes starch and is biodegradable | High tensile strength |
Not harmful to the environment Pleasant smell during heating Non-toxic High printing speed Less shrinking |
Slow cooling process Not heat resistance Needs thicker wall because it is easy to break Prone to clogging the printing nozzle |
Low-wear toys, containers, prototype parts, surgical implants and food packaging | [38, 39] |
| PVA (polyvinyl acetate) | 160–170 °C | 40 °C | Formed in two steps: polymerizing vinyl acetate followed by hydrolyzed into PVA filament | Water-soluble, possess excellent film formation, good barrier properties and high bonding capabilities |
Recyclable Non-toxic Biodegradable |
Expensive Require special storage since air moisture can cause deterioration |
Supporting material such as rafts and decorative parts | [39, 40] |
| TPE (thermoplastic elastomers) | 180–230 °C | 20–55 °C | Flexible and rubber-like textures | Flexible and elastic due to the properties of a soft rubber |
Lower melting point Flexible |
More difficult to print due to its flexibility Long printing time |
Automobile parts, cables, home appliances and wires | [37, 41] |
| PET (polyethylene terephthalate) | 230–255 °C | 55–70 °C | PET is a 3D filament made from plastic bottles | Flexible and impact resistant |
Easy to print Flexible Hard and shockproof No odour or fumes during printing |
Absorbs water from the air | Food containers, tools used for food consumption, phone cases or mechanical parts which require flexibility and impact resistance, jewellery and electronics | [38, 42] |
| PETG (polyethylene terephthalate glycol-modified) | 220–245 °C | 70–75 °C | Made of PET filament with glycol-modified | Extremely durable, no odour, high impact resistant, low shrinkage and no brittle |
Strong, flexible and recyclable Not brittle No shrinkage Insensitive to moisture from air Does not degrade in water High impact resistant |
Operation is complicated Stringing effect will produce thin hairs on the object’s surface |
Protective components (e.g.: cell phone cases), mechanical parts and food containers | [38, 43, 44] |
| PETT (polyethylene cotrimethylene terephthalate) | 210–230 °C | 45 °C | PETT is a variant of PET, but slightly more rigid than PET | Colourless, water clear, recyclable, strong and flexible |
Strong, flexible and biocompatible Does not shrink Insensitive to moisture from the air Non-degradable in water FDA approved Cheap |
Uneasy to use Requires fine-tuning of bed and nozzle temperature |
Food containers | [45, 46] |
| HIPS (high impact polystyrene) | 220–230 °C | 50–60 °C | HIPS is a copolymer that combines polystyrene and rubber | Biodegradable and excellent support material |
Can be used as support material Strong Less likely to warp |
Requires post-processing to remove supports Curling and adhesion issues |
Costumes, models, miniature and prototyping | [42, 47, 48] |
| Nylon | 210–250 °C | 60–80 °C | It is a thermoplastic made from petrochemicals | Strong, wear-resistant, light-weight and flexible |
Strong, durable and flexible Less brittle than ABS/PLA Will not lose properties even re-melted and re-used |
Requires high melting temperature (at least 240ºC) Emits toxic fumes when heated |
Machinery and mechanical parts, toolings, gears, dynamic load, toys and consumer products | [38, 42] |