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. 2021 Oct 30;7(2):325–350. doi: 10.1007/s40964-021-00232-z

Table 2.

Summary of thermoplastic materials used in 3-D printing

Material Extruded temperature Bed temperature Formation Properties Advantages Disadvantages Application References
ABS (acrylo-nitrile butadiene styrene) 215–250 °C 80–110 °C It can be smoothed by sanding or by mixing ABS with acetone Durable, resistant to corrosion and heat, slightly flexible

Quick solidification

Smooth finishing

Uneasy to break therefore used in mechanical parts

Non-biodegradable

Can decompose through sunlight

Household and consumer goods such as helmet and pipes, toys, sports equipment, automotive parts [37, 38]
PLA (poly-lactic acid) 170–220 °C 20–55 °C PLA is made from corn or potatoes starch and is biodegradable High tensile strength

Not harmful to the environment

Pleasant smell during heating

Non-toxic

High printing speed

Less shrinking

Slow cooling process

Not heat resistance

Needs thicker wall because it is easy to break

Prone to clogging the printing nozzle

Low-wear toys, containers, prototype parts, surgical implants and food packaging [38, 39]
PVA (polyvinyl acetate) 160–170 °C 40 °C Formed in two steps: polymerizing vinyl acetate followed by hydrolyzed into PVA filament Water-soluble, possess excellent film formation, good barrier properties and high bonding capabilities

Recyclable

Non-toxic

Biodegradable

Expensive

Require special storage since air moisture can cause deterioration

Supporting material such as rafts and decorative parts [39, 40]
TPE (thermoplastic elastomers) 180–230 °C 20–55 °C Flexible and rubber-like textures Flexible and elastic due to the properties of a soft rubber

Lower melting point

Flexible

More difficult to print due to its flexibility

Long printing time

Automobile parts, cables, home appliances and wires [37, 41]
PET (polyethylene terephthalate) 230–255 °C 55–70 °C PET is a 3D filament made from plastic bottles Flexible and impact resistant

Easy to print

Flexible

Hard and shockproof

No odour or fumes during printing

Absorbs water from the air Food containers, tools used for food consumption, phone cases or mechanical parts which require flexibility and impact resistance, jewellery and electronics [38, 42]
PETG (polyethylene terephthalate glycol-modified) 220–245 °C 70–75 °C Made of PET filament with glycol-modified Extremely durable, no odour, high impact resistant, low shrinkage and no brittle

Strong, flexible and recyclable

Not brittle

No shrinkage

Insensitive to moisture from air

Does not degrade in water

High impact resistant

Operation is complicated

Stringing effect will produce thin hairs on the object’s surface

Protective components (e.g.: cell phone cases), mechanical parts and food containers [38, 43, 44]
PETT (polyethylene cotrimethylene terephthalate) 210–230 °C 45 °C PETT is a variant of PET, but slightly more rigid than PET Colourless, water clear, recyclable, strong and flexible

Strong, flexible and biocompatible

Does not shrink

Insensitive to moisture from the air

Non-degradable in water

FDA approved

Cheap

Uneasy to use

Requires fine-tuning of bed and nozzle temperature

Food containers [45, 46]
HIPS (high impact polystyrene) 220–230 °C 50–60 °C HIPS is a copolymer that combines polystyrene and rubber Biodegradable and excellent support material

Can be used as support material

Strong

Less likely to warp

Requires post-processing to remove supports

Curling and adhesion issues

Costumes, models, miniature and prototyping [42, 47, 48]
Nylon 210–250 °C 60–80 °C It is a thermoplastic made from petrochemicals Strong, wear-resistant, light-weight and flexible

Strong, durable and flexible

Less brittle than ABS/PLA

Will not lose properties even re-melted and re-used

Requires high melting temperature (at least 240ºC)

Emits toxic fumes when heated

Machinery and mechanical parts, toolings, gears, dynamic load, toys and consumer products [38, 42]