Table 1.
Authors | Materials | Methods | Dimensions & Testing Standards | Outcomes | |||
---|---|---|---|---|---|---|---|
Base | Addition | Tensile | Flexural | Compressive | |||
Es-Said et al. (2000) [36] | ABS | - | Variation of raster angle | ASTM D638 | ASTM D790 | - | UTS: ~20.6 MPa, at 0° raster angle. FS: ~44.4 MPa, at 0° raster angle. |
Rodriguez et al. (2001) [37] | ABS | - | Variation of the air gap | ASTM D3039 | - | - | The printed parts had a lower modulus and strength by 11–37% and 2–57%, respectively, compared to the single filament. |
Ahn et al. (2002) [21] | ABS | - | Variation of raster angles for tensile test; Horizontal & vertical builds for compression, compared to the samples obtained from injection molding (IM) |
ASTM D3039 | - | Not standardized |
UTS IM: 26 MPa, UTS FFF: 10–3% of IM; The greatest UTS occurred at the sample with a 0° angle. CS IM: ~40 MPa, CS FFF: 80–90% of IM. The greatest CS occurred at the sample with the horizontal build. |
Bellini and Güçeri (2003) [38] | ABS | - | Variation of build orientations and criss-cross raster angle |
ASTM D5937 | - | - | When the tensile load was in-line with the fiber orientation, the tensile strengths of each sample was not much different from one another. If the fiber orientation was not in-line to the tensile load applied, the load bearing role was carried out by the interlayer bonding of adjacent filaments. |
Lee et al. (2007) [39] | ABS | - | Vertical & horizontal build | - | - | ASTM D695 | CS: 41.26 MPa at a horizontal build—11.6% higher than the CS of the sample prepared with a vertical build. |
Sood et al. (2010) [29] |
ABS | - | Variation of layer thickness, orientation, raster angle, raster width, and air gap |
ISO R527 | ISO R178 | - | UTS: ~39.24 MPa, at 0.127 mm layer thickness, 30° orientation, 60° raster angle, 0.4064 mm raster width, and 0.0080 mm air gap. FS: ~18.09 MPa, at 0.127 mm layer thickness, 30° orientation, 60° raster angle, 0.4064 mm raster width, and 0.0080 mm air gap |
Sood et al. (2012) [40] |
ABS | - | Variation of layer thickness, orientation, raster angle, raster width, and air gap |
- | - | ISO R291 | CS 17.475 MPa, at 0.254 mm layer thickness, 0.036° orientation, 59.44° raster angle, 0.422 mm raster width, and 0.00026 mm air gap. |
Jami et al. (2013) [41] |
ABS | - | Variation of build orientation on dynamic compressive strength |
- | - | Not standardized | Dynamic CS: ~80 MPa, at vertical orientation. |
Durgun and Ertan (2014) [42] | ABS | - | Variation of build orientation and raster angle (H = Horizontal, V = Vertical, P = Perpendicular) |
ISO R527 | ISO R178 | - | UTS: ~35 MPa, at H-0°, but lower modulus (~2 GPa), Elastic Modulus: ~2.5 GPa, at P-90°, but lower strength (~20 MPa). FS: ~60 MPa, at V-0°. |
Lanzotti et al. (2015) [43] | PLA | - | Variation of build orientation, raster angle, and layer thickness |
ASTM D638 | - | - | UTS: 53.59 MPa at 0° raster angle with 0.15 mm layer thickness and horizontal build. |
Ziemian et al. (2015) [44] | ABS | >- | Variation of raster angle, compared to injection molding (IM) | ASTM D638 | - | - | UTS IM: 27 MPa UTS FFF: 25.15 MPa, at 0° angle. |
Álvarez et al. (2016) [45] | ABS | - | Variation of infill percentage, build orientation, and extrusion temperature |
ASTM D638 | - | - | UTS: 34.57 MPa, at 100% infill, horizontal build, 0.2 mm layer thickness, and 250 °C extrusion orientation, and extrusion temperature. |
Dawoud et al. (2016) [10] | ABS | - | Variation of criss-cross raster angle and air gap, compared to IM | ISO R527 | ISO R178 | - | UTS IM: 37.7 MPa. UTS FFF: 34.3 MPa, at 45°/−45° raster angle with an air gap of −0.05 mm. FS IM: 72.5 MPa. FS FFF: 64 MPa, at 0°/90° raster angle with an air gap of −0.005 mm. |
Rankouhi et al. (2016) [46] | ABS | - | Variation of layer thickness, raster angle, and number of layers | ASTM D638 | - | - | UTS: 39.4 MPa, at 0° raster angle, 0.2 mm layer thickness, total 35 layers. The UTS increase as the number of layer increase. |
Cantrell et al. (2017) [47] | ABS & PC | - | Variation of criss-cross raster angle and build orientation |
ASTM D638 | - | - | Yield Strength (ABS): 33.5 ± 0.5 MPa, at 0°/90° horizontal build. Yield Strength (PC): 61.1 ± 0.5 MPa, at 45°/−45° vertical build. |
Chacón et al. (2017) [48] | PLA | - | Variation of build orientation, layer thickness, and printing speed |
ASTM D638 | ASTM D790 | - | UTS: ~88 MPa at horizontal build, 0.06 mm layer thickness, and 80 mm/s printing speed. FS: ~62 MPa at vertical build, 0.06 mm layer thickness, and 80 mm/s printing speed. |
Rajpurohit and Dave (2018) [31] | PLA | - | Variation of raster angle, layer thickness, and raster width | ASTM D638 | - | - | UTS: 47.3 ± 2.69 MPa at 0° raster angle, 0.1 mm layer height, and 0.6 mm raster width. |
Kuznetsov et al. (2020) [49] | PLA | - | Variation of extrusion temperature and feed rate | - | Not standardized | - | FS: 71.1 MPa, at 250 °C extrusion temperature, 25 mm/s printing speed, and without cooling from a fan. |