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. Author manuscript; available in PMC: 2022 Dec 17.
Published in final edited form as: J Toxicol Environ Health B Crit Rev. 2021 Jun 17;24(5):173–222. doi: 10.1080/10937404.2021.1936319

Table 3.

Summary of particle-phase personal breathing zone exposures among additive manufacturing workers.

Room (m3) ACH (h−1) Feedstocka Scenariob Samplerc Specifics Analysisd Analytee C (μg/m3) Cit.f
Directed energy deposition AM process category
NR NR 316 L SS End of build miniDiSC Real-time n/a Particles 5.0 × 106 # A
Material extrusion AM process category
66 NR ABS, PLA Employee 1 3-DP NRD 10 to 300 nm ICP-MS Al 10 B
40 NR ABS, PLA Employee 1 3-DP/AVP NRD 10 to 300 nm ICP-MS Al 20
40 NR ABS, PLA Employee 2 3-DP/AVP NRD 10 to 300 nm ICP-MS Fe 10
66 NR ABS, PC FDM NRD 10 to 300 nm ICP-MS Al Up to 10 C
NRD 10 to 300 nm ICP-MS Fe Up to 10
40 NR ABS, PLA 3-DP NRD 10 to 300 nm ICP-MS Al 10–20 D
76 NR ABS 3-DP NRD 10 to 300 nm ICP-MS Al 10–20
303 29 PEEK CNF/CNT 3-DP OFC (MCE) Total TEM CNF/CNT Present* E
Material jetting AM process category
90 0.22 estimated TangoBlack+, VeroClear Printing NRD 10 to 300 nm ICP-MS Al Up to 10 C
NRD 10 to 300 nm ICP-MS Fe Up to 10
Powder bed fusion AM process category
NR NR Inconel 939 Pre-/printing tasks CFC (MCE) Total ICP-MS Cr 44 F
CFC (MCE) Total ICP-MS Co 38
CFC (MCE) Total ICP-MS Ni 99
CFC (MCE) Total ICP-MS Mn 0.17
NR NR Inconel 718, Ti64 Pre-/post-printing tasks Cyclone (CN) Inhalable GF-AAS Ni 12.5 G
Cyclone (CN) Inhalable GF-AAS Cr 3.5
Cyclone (CN) Inhalable ICP-MS Fe 10
Cyclone (CN) Inhalable GF-AAS Ti 11.5
Cyclone (CN) Inhalable FAAS Al 104
Cyclone (CN) Respirable GF-AAS Ni 0.6
Cyclone (CN) Respirable GF-AAS Ti 1.6
NR NR 304 L SS Printing – Year 1 IOM (MCE) Inhalable ICP-MS Cr 6.8–86.8 H
IOM (MCE) Inhalable ICP-MS Fe 114.7–253.8
IOM (MCE) Inhalable ICP-MS Ni 6.6–268.9
Printing – Year 2 IOM (MCE) Inhalable ICP-MS Cr 3.0–331.0
IOM (MCE) Inhalable ICP-MS Fe 23.9–283.3
IOM (MCE) Inhalable ICP-MS Ni 5.1–715.7
Printing – Year 1 OFC (MCE) Total dust ICP-MS Cr 2.0–59.4
OFC (MCE) Total dust ICP-MS Fe 100.8–253.8
OFC (MCE) Total dust ICP-MS Ni 2.0–256.1
NR NR Ti6Al4V Emptying print chamber miniDiSC Real-time n/a Particles 4.2 × 103 I
PRS closed miniDiSC Real-time n/a Particles 0.6 × 103
PRS open miniDiSC Real-time n/a Particles 1.5 × 103
Baking miniDiSC Real-time n/a Particles 1.0 × 103
Grinding miniDiSC Real-time n/a Particles 3.6 × 104
a

ABS = acrylonitrile butadiene styrene, CNF = carbon nanofiber, CNT = carbon nanotube, PC = polycarbonate, PEEK = poly ether ether ketone, PLA = polylactic acid, SS = stainless steel

b

3-DP = desktop-scale fused filament fabrication 3-D printer, AVP = acetone vapor polishing post-processing task, FDM = industrial-scale fused deposition modeling machine, PRS = powder removal system

c

CFC = close-faced cassette, CN = cellulose nitrate filter, MCE = mixed cellulose ester filter, OFC = open-faced cassette, NRD = nanoparticle respiratory deposition sampler

d

FAAS = flame atomic absorption spectrometry, GF-AAS = graphite furnace-atomic absorption spectrometry, ICP-MS = inductively coupled plasma-mass spectrometry, TEM = transmission electron microscopy

e

Al = aluminum, CNF = carbon nanofiber, CNT = carbon nanotube, Co = cobalt, Cr = chromium, Fe = iron, Mn = manganese, Ni = nickel, Ti = titanium

# =

number concentration (#/cm3)

*

Free CNT and polymer particles that contained CNF/CNT

NR = not reported