Table 3.
Summary of particle-phase personal breathing zone exposures among additive manufacturing workers.
| Room (m3) | ACH (h−1) | Feedstocka | Scenariob | Samplerc | Specifics | Analysisd | Analytee | C (μg/m3) | Cit.f |
|---|---|---|---|---|---|---|---|---|---|
| Directed energy deposition AM process category | |||||||||
| NR | NR | 316 L SS | End of build | miniDiSC | Real-time | n/a | Particles | 5.0 × 106 # | A |
| Material extrusion AM process category | |||||||||
| 66 | NR | ABS, PLA Employee 1 | 3-DP | NRD | 10 to 300 nm | ICP-MS | Al | 10 | B |
| 40 | NR | ABS, PLA Employee 1 | 3-DP/AVP | NRD | 10 to 300 nm | ICP-MS | Al | 20 | |
| 40 | NR | ABS, PLA Employee 2 | 3-DP/AVP | NRD | 10 to 300 nm | ICP-MS | Fe | 10 | |
| 66 | NR | ABS, PC | FDM™ | NRD | 10 to 300 nm | ICP-MS | Al | Up to 10 | C |
| NRD | 10 to 300 nm | ICP-MS | Fe | Up to 10 | |||||
| 40 | NR | ABS, PLA | 3-DP | NRD | 10 to 300 nm | ICP-MS | Al | 10–20 | D |
| 76 | NR | ABS | 3-DP | NRD | 10 to 300 nm | ICP-MS | Al | 10–20 | |
| 303 | 29 | PEEK CNF/CNT | 3-DP | OFC (MCE) | Total | TEM | CNF/CNT | Present* | E |
| Material jetting AM process category | |||||||||
| 90 | 0.22 estimated | TangoBlack+, VeroClear | Printing | NRD | 10 to 300 nm | ICP-MS | Al | Up to 10 | C |
| NRD | 10 to 300 nm | ICP-MS | Fe | Up to 10 | |||||
| Powder bed fusion AM process category | |||||||||
| NR | NR | Inconel 939 | Pre-/printing tasks | CFC (MCE) | Total | ICP-MS | Cr | 44 | F |
| CFC (MCE) | Total | ICP-MS | Co | 38 | |||||
| CFC (MCE) | Total | ICP-MS | Ni | 99 | |||||
| CFC (MCE) | Total | ICP-MS | Mn | 0.17 | |||||
| NR | NR | Inconel 718, Ti64 | Pre-/post-printing tasks | Cyclone (CN) | Inhalable | GF-AAS | Ni | 12.5 | G |
| Cyclone (CN) | Inhalable | GF-AAS | Cr | 3.5 | |||||
| Cyclone (CN) | Inhalable | ICP-MS | Fe | 10 | |||||
| Cyclone (CN) | Inhalable | GF-AAS | Ti | 11.5 | |||||
| Cyclone (CN) | Inhalable | FAAS | Al | 104 | |||||
| Cyclone (CN) | Respirable | GF-AAS | Ni | 0.6 | |||||
| Cyclone (CN) | Respirable | GF-AAS | Ti | 1.6 | |||||
| NR | NR | 304 L SS | Printing – Year 1 | IOM (MCE) | Inhalable | ICP-MS | Cr | 6.8–86.8 | H |
| IOM (MCE) | Inhalable | ICP-MS | Fe | 114.7–253.8 | |||||
| IOM (MCE) | Inhalable | ICP-MS | Ni | 6.6–268.9 | |||||
| Printing – Year 2 | IOM (MCE) | Inhalable | ICP-MS | Cr | 3.0–331.0 | ||||
| IOM (MCE) | Inhalable | ICP-MS | Fe | 23.9–283.3 | |||||
| IOM (MCE) | Inhalable | ICP-MS | Ni | 5.1–715.7 | |||||
| Printing – Year 1 | OFC (MCE) | Total dust | ICP-MS | Cr | 2.0–59.4 | ||||
| OFC (MCE) | Total dust | ICP-MS | Fe | 100.8–253.8 | |||||
| OFC (MCE) | Total dust | ICP-MS | Ni | 2.0–256.1 | |||||
| NR | NR | Ti6Al4V | Emptying print chamber | miniDiSC | Real-time | n/a | Particles | 4.2 × 103 | I |
| PRS closed | miniDiSC | Real-time | n/a | Particles | 0.6 × 103 | ||||
| PRS open | miniDiSC | Real-time | n/a | Particles | 1.5 × 103 | ||||
| Baking | miniDiSC | Real-time | n/a | Particles | 1.0 × 103 | ||||
| Grinding | miniDiSC | Real-time | n/a | Particles | 3.6 × 104 | ||||
ABS = acrylonitrile butadiene styrene, CNF = carbon nanofiber, CNT = carbon nanotube, PC = polycarbonate, PEEK = poly ether ether ketone, PLA = polylactic acid, SS = stainless steel
3-DP = desktop-scale fused filament fabrication 3-D printer, AVP = acetone vapor polishing post-processing task, FDM™ = industrial-scale fused deposition modeling machine, PRS = powder removal system
CFC = close-faced cassette, CN = cellulose nitrate filter, MCE = mixed cellulose ester filter, OFC = open-faced cassette, NRD = nanoparticle respiratory deposition sampler
FAAS = flame atomic absorption spectrometry, GF-AAS = graphite furnace-atomic absorption spectrometry, ICP-MS = inductively coupled plasma-mass spectrometry, TEM = transmission electron microscopy
Al = aluminum, CNF = carbon nanofiber, CNT = carbon nanotube, Co = cobalt, Cr = chromium, Fe = iron, Mn = manganese, Ni = nickel, Ti = titanium
A = Bau et al. (2020), B = Du Preez et al. (2018b), C = Stefaniak, Johnson, du Preez, Hammond, Wells, Ham, LeBouf, Martin, et al. (2019b), D = Stefaniak, Johnson, du Preez, Hammond, Wells, Ham, LeBouf, Menchaca, et al. (2019c), E = Dunn, Dunn, et al. (2020), F = Graff et al. (2017), G = Walter et al. (2018), H = Ljunggren et al. (2019), I = Jensen et al. (2020)
number concentration (#/cm3)
Free CNT and polymer particles that contained CNF/CNT
NR = not reported