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. 2021 Mar 23;11(20):11844–11871. doi: 10.1039/d0ra08966d

Waste tyre gasification, pyrolysis and liquefaction technology comparison.

Process Gasification Pyrolysis liquefaction
Process definition Gasification is a sub-stoichiometric thermochemical process that transforms carbon-based feedstock through the controlled supply of a gasifying agent into a fuel gas The thermal degradation of carbonaceous material in an oxygen-deprived atmosphere to maximize thermal decomposition of solid into gases and condensed liquid and residual char Liquefaction is the thermochemical conversion of an organic solid into a petroleum-like liquid
Process conditions
Reaction environment Reducing (oxidant amount lower than that required by stoichiometric combustion) Total absence of any oxidant Direct liquefaction may involve the use of solvents such as water and indirect liquefaction employs the use of a gasifying agent
Reactant gas Air, pure oxygen, oxygen-enriched air, steam None Solvents and gasifying agents occasionally employed
Temperature 550–1000 °C 500 and 800 °C 250–350 °C
Pressure Atmospheric Slightly above atmospheric pressure 5–20 MPa
Process outputs
Gas product CO, H2, CO2, H2O, CH4 CO, H2, CH4, paraffins, olefins CO, H2, CH4, paraffins, olefins
Liquid product Gasification generates small amounts of oil due to thermal cracking and steam reforming reactions at elevated temperatures, however, a condensable fraction of tar and soot is generated Pyrolysis produces oil that has properties identical to diesel and can be employed as fuel. It contains a high aromatic content, thus can function as an industrial chemical feedstock Liquefaction produces a liquid product comprising of viscous molecular compounds with properties comparable, but not alike, to those of petroleum-based fuels
Solid product Bottom ash is often the residual product that can be directly utilized as backfilling material for road construction. Upon further upgrading, the char has the potential for activated carbon production The pyrolysis char has a high carbon content and can utilized fuel. Upon further treatment, the char can be utilized for the manufacturing of carbon black, activated carbon and in similar industries
Pollutant H2S, HCl, COS, NH3, HCN, tar, alkali, particulate matter H2S, HCl, NH3, HCN, tar, particulate matter SOx, NOx, CO