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. 2021 Aug 5;60:709–733. doi: 10.1016/j.jmsy.2021.07.023

Table 1.

Categorization, benefits, drawbacks, and various applications of 3D printing.

Sr. Category Materials Advantages Disadvantages Applications
1 Binder jetting Metals, polymers, ceramics, composites [63] Cheaper, faster Poor surface finish and strength Molds, cores, acoustics, porous components, lightweight structures, electrodes, antennas, surgical implants, denture frameworks, and filters [63]
2 Material extrusion Metal pastes, Thermoplastic polymers, composites [64,69] Cheaper, fully functional, multi-colored printing Vertically anisotropic products will have stepped surface Electrically conductive structures, Fiber-based composites for aircrafts Automotives, biosensors, and nasal prosthesis [64]
3 Directed energy deposition Hybrids, Metals, [65] Strong, high-quality parts, multi-DOF nozzle, used for repairing The surface finish is not good at higher printing speeds Cardiovascular devices, Orthopedics, dental implants, Welding, cladding, gas-turbine blade repairing, aero-engine parts of Ti-6Al-4 V alloy [65]
4 Material jetting Ceramics, Polymers, composites, hybrid [37,60] Excellent surface finish, multi-material printing, and good accuracy Need for supports, limited materials Concrete, biochemical, medical, biological, and purposes [66,67]
5 Powder bed fusion Ceramics, Metals, composites, glass polymers, nylon, hybrids [37,68,69] Excellent accuracy, high speed, no need for support Poor surface finish, expensive, limited part size, high power consumption Marine, Aerospace, construction, automobile, food/ jewelry, and heat exchangers [68,69]
6 Sheet lamination Metals, Polymers, metal-filled tapes paper, ceramics [61,69] Color printing, cheap, recyclable, bigger printing volume Limited materials, strength is compromised with adhesive quantity Reinforced composites, preceramic tapes, lightweight heating elements, printed electronics, and filters for soot particles [61]
7 Vat Photopolymerization Ceramics, Photopolymers, semi-flexible substances, ABS [69] High surface finish, fine resolution, and good accuracy Costly, poor mechanical characteristics, limited materials Biomedicine, water-resistant materials, and patterns for investment casting [69]