1 |
Binder jetting |
Metals, polymers, ceramics, composites [63] |
Cheaper, faster |
Poor surface finish and strength |
Molds, cores, acoustics, porous components, lightweight structures, electrodes, antennas, surgical implants, denture frameworks, and filters [63] |
2 |
Material extrusion |
Metal pastes, Thermoplastic polymers, composites [64,69] |
Cheaper, fully functional, multi-colored printing |
Vertically anisotropic products will have stepped surface |
Electrically conductive structures, Fiber-based composites for aircrafts Automotives, biosensors, and nasal prosthesis [64] |
3 |
Directed energy deposition |
Hybrids, Metals, [65] |
Strong, high-quality parts, multi-DOF nozzle, used for repairing |
The surface finish is not good at higher printing speeds |
Cardiovascular devices, Orthopedics, dental implants, Welding, cladding, gas-turbine blade repairing, aero-engine parts of Ti-6Al-4 V alloy [65] |
4 |
Material jetting |
Ceramics, Polymers, composites, hybrid [37,60] |
Excellent surface finish, multi-material printing, and good accuracy |
Need for supports, limited materials |
Concrete, biochemical, medical, biological, and purposes [66,67] |
5 |
Powder bed fusion |
Ceramics, Metals, composites, glass polymers, nylon, hybrids [37,68,69] |
Excellent accuracy, high speed, no need for support |
Poor surface finish, expensive, limited part size, high power consumption |
Marine, Aerospace, construction, automobile, food/ jewelry, and heat exchangers [68,69] |
6 |
Sheet lamination |
Metals, Polymers, metal-filled tapes paper, ceramics [61,69] |
Color printing, cheap, recyclable, bigger printing volume |
Limited materials, strength is compromised with adhesive quantity |
Reinforced composites, preceramic tapes, lightweight heating elements, printed electronics, and filters for soot particles [61] |
7 |
Vat Photopolymerization |
Ceramics, Photopolymers, semi-flexible substances, ABS [69] |
High surface finish, fine resolution, and good accuracy |
Costly, poor mechanical characteristics, limited materials |
Biomedicine, water-resistant materials, and patterns for investment casting [69] |