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. 2021 Dec 21;13(1):2. doi: 10.3390/jfb13010002

Table 4.

Advantages and limitations of techniques used to fabricate microchannels.

Geometry Method Advantages Limitations Application Reference
Rectangular Soft lithography Generation of precise, reproducible and versatile microchannels;
Precise control of experimental parameters and accurate measurements;
Inexpensive, simple and rapid method.
Different geometry from in vivo microvessels;
Difficulties in achieving stable cell seeding at the corners of the channel.
Integration of confocal micro-PIV with a PDMS microchannel to obtain blood velocity profiles [126]
Circular Wire casting technique Simple and inexpensive method;
Possibility of fabricating microchannels with different diameters;
No need for a clean room or specialized equipment.
It is not possible to generate well-defined complex structures, such as bifurcations. In vitro hemodynamic studies [127]
Partially cured PDMS combined with
thermal air expansion molding
Inexpensive and simple method;
Possibility of fabricating multiple
diameters of circular channel from 100 µm to 500 µm and different cross-sections.
It can be hard to fabricate a perfect circular channel. Evaluate the clotting events in pathological vessels and testing
device for antiplatelet and anticoagulant
therapeutics
[128]
Combination of soft lithography with the reflow phenomenon of a positive
photoresist
Simple and efficient method;
Possibility of fabricating microchannels with multiple diameters (from 100 µm to 400 µm) and various channel designs.
It can be hard to control the
thickness of the photoresist,
leading to a difficulty in generate perfect circular channels;
Bonding the two semi-circular channels perfectly can be
challenging.
This method allows
endothelial cells
culture, making this project suitable for drug screening and
chemical/biological
diagnostics
[90]
Reshaping
rectangular
microchannels through polymerization of the liquid silicone
oligomer around a gas steam
Ability of controlling the diameter from 40 µm to 100 µm;
Possibility of fabricating constrictions.
Relatively complex and expensive method;
Difficulty in controlling the exact diameter of the channel.
Mimic in vivo systems for cell flow studies [124]