Mechanical milling |
Impact of the ball-powder-ball collision on powder particles which undergo deformations and/or fractures, thus achieving size reduction and/or alloying |
More economical for large scale processes; irregular particle shape and crystal defects are induced, creating a metastable composition |
[34] |
Lithography |
Transfer of nanopatterns with templates for masked lithography and direct transfer for maskless approach. Another approach (nanosphere lithography) is through the dispersion of spherical colloids to form a colloidal crystal mask for selective patterning and allow deposition of desired materials |
Can be top-down or bottom-up, generally high resolution of shape and position of NPs, yet production cost is high with low throughput |
[36], [58], [59]
|
Laser-ablation |
Removal of the surface atom from a solid target with a laser energy source. Nucleation of evaporated species and subsequent growth into NPs |
A green method for controlled and high purity NP synthesis without using toxic chemicals, yet low production rates |
[39] |
Chemical etching |
Chiseling of nanostructures out of solid surfaces through the use of etchants such as strong acids and/or alkalis |
High etching rate and low equipment cost; difficulty in achieving smaller features and reliance on hazardous materials |
[40], [60]
|
Sol-gel |
Chemical method involving hydrolysis of precursors, polycondensation of molecules to form a network of colloids and subsequent aging, drying and calcination that controls the size and morphology of NPs |
High control over NPs texture, achievable at a lower temperature; however, the processing time is long |
[44] |
Chemical vapour deposition |
Vaccum deposition of vaporised precursors on heated substrates forming 2D NPs |
High purity and homogeneity of the product. The process is limited by extremely high-temperature demand, and by-products are toxic gases |
[46] |
Biosynthesis |
Use of microorganisms as bioagents, the enzymatic activities foster reduction and stabilization of NPs |
Green and environmentally friendly approach, yet poor control over NPs size and many other mechanisms are still poorly understood |
[49] |
Pyrolysis |
Thermal decomposition of precursors and subsequent formation and growth of particles by gas-phase chemical reactions and coagulation |
High product yield and cost-effective but extreme synthesis conditions |
[35] |