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Representative particle size distribution graphs of generated during electric arc-thermal spray coating using the following consumable wires: (A) PMET720 at 50 psi; (B) PMET720 at 60 psi. The particle number versus particle diameter was compared as measured by an ELPI particle sizer. The CMAD for the particles generated using PMET720 at 60 psi was 103 nm, whereas the MMAD for the PMET 720 at 50 psi was 96 nm.
