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. 2022 Mar 7;8(3):e09041. doi: 10.1016/j.heliyon.2022.e09041

Table 2.

Classifications of AM techniques.

Method Various technology Advantages Limitations Fabricated components Ref
Directed Energy deposition
  • Laser engineered net shaping

  • Electron beam direct melting

  • Rapid plasma deposition

  • Direct light fabrication

  • 3D laser cladding

  • Ability to control the grain structures

  • Production of relatively large parts with minimal tooling

  • repair of high-quality functional parts

  • Surface finishing is dependent on the material used

  • Post-processing finishing is needed to achieve the desired effect

  • Polymers

  • Metals

  • Composites

[102, 103]
Binder jetting
  • Ink jetting

  • 3D printing

  • Color jet printing

  • Ease of building parts in multiple materials

  • Relatively low cost of fabrication

  • High speed

  • Allows the combination of powder materials and additives binders

  • Poor accuracy and surface finish

  • Infiltration steps are required to achieve good mechanical properties

  • Metals

  • Ceramics

[104, 105]
Powder bed fusion
  • Selective laser melting

  • Direct metal laser sintering

  • Selective laser sintering

  • Improved production development time

  • Efficient for reduced volume production and rapid prototypingEfficient recycling of un-melted powder

  • Requires post-processing

  • Longer print time and relatively low speed of production

  • Ceramics

  • Glass

  • Plastic

  • Metals

[106, 107]
Vat polymerization
  • Digital light processing technology

  • Stereolithography

  • High level of accuracy and excellent surface finish

  • It is relatively fast

  • Has large build areas

  • It can only be used for photo-resin materials

  • After print, components are affected by ultraviolet rays

  • Longer processing time.

  • Polymer

  • Ceramics

[108, 109, 110]
Material jetting
  • Thermojet

  • Polyject

  • Parts are useful for the design of casting pattern

  • Excellent accuracy and surface finishes

  • Fragile parts owing to wax-like materials

  • Relatively slow build process

  • Photopolymer

  • Ceramics

[110, 111]
Sheet lamination
  • Ultrasonic AM

  • Laminated object manufacturing

  • Ease of material handling

  • Support structures are not required

  • Relatively cost-efficient

  • More waste is generated in comparison to other AM techniques

  • It has limited material options

  • Not suitable for the fabrication of hollow parts

  • Metals

  • Ceramics

[112, 113]