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. 2022 Mar 21;12(4):70. doi: 10.1007/s13201-022-01594-7

Table 8.

Technologies for the recovery of valuable substances from different industrial wastewater

S.No Industry sectors Valuable products recovered Technical method applicable for recovery Advantages Disadvantages References
Recovery of valuables (metals, solvents) Recovery of process streams (electrolytes, inorganic acids)
1 Electrical power plants Non-ferrous metals like copper, zinc, tin etc. and Cr, Zn—electrolytes, Chemical oxidation, reduction High reaction rates, provides complete mineralization of organic compounds Operational problems as other reference electrodes are used Liu M et al. (2018)
2 Nuclear power plants Uranyl nitrate (for the conversion of uranium to fuel)—using tributyl-phosphate Boric acid, polyantimonic acid, hydrous titanium oxide (inorganic sorbents used for treatment of radioactive waste streams) Selective ion exchange Selective removal of specific radionuclides, low cost, no addition of chemicals Large pH changes in the production process, time consuming Ohto H et al. (2017)
3 Mining Gold, silver, copper, nickel, niobium, tantalum, cobalt, zinc, zirconium & other rare earth elements Glutaric acid (from leaching process), H2SO4 Extraction and using special adsorbents Highly effective process with rapid kinetics Expensive Mfune O et al. (2018)
4 Ceramics Tantalum, niobium oxide—using liquid membranes Solvents like xylene present in acrylates, epoxies, etc. Cementation Controlled potential permits for the separation of precious metals, effective when carried out by reduction with metallic iron Excess conciliatory metal consumption Jouhara H et al. (2021)
5 Pharmaceutics Acetone, hexane, isopropanol Electrolytes like sodium chloride, calcium gluconate Chromatography High accuracy, precision, recovery Since the eluent is itself an electrolyte, it is difficult to determine the separated analytes against eluent Savelski MJ et al. (2017)
6 Food Deep eutectic solvents like choline chloride with glycerol, phenyl acetic acid that is used for the separation of organic compounds such as phenolic, aromatic, sugars, flavonoids from food samples Nitric acid (mineral acid), hydrochloric acid, lactic acid, etc. Crystallization and evaporation Low temperature and less energy requirement Yield is limited by phase equilibrium Hernández K et al. (2021)
7 Machinery Oils Acetone, hexane, xylene, methyl ethyl ketones, alcohols Resin adsorption High capacity and selectivity of the resin Excess rinse time and migration of cation resin into anion unit can cause leakage problems Dutournié P et al. (2019)
8 Organic chemicals Organic solvents like acetone, isopropanol, methanol, methanol, ethanol, hexane Inorganic acids such as HCl, HNO3, H2SO4 Acid and ion retardation High accuracy, recovery and regeneration limits the emission of harmful gases High energy consumption, lack of selectivity towards heavy metals Wang S et al. (2019)
9 Agriculture Special metals like lead, chromium, arsenic, zinc, cadmium, copper, nickel, etc. Sodium sulfate, hydrofluoric acid (applied in the production of insecticide and fertilizer) Sulfide and organosulfate precipitation Highly efficient towards heavy metals and feasible Formation of oligomers Xu M et al. (2021)
10 Battery manufacture Metals and metal-oxide such as nickel, lithium, cobalt-oxide Electrolytes like NaCl, KCl Hydroxide-precipitation Low cost of execution, simple process, easy pH adjustments Low solubility of the metal, sensitive to the concentration of precipitating agent Chanthapon N et al. (2017)
11 Petrochemicals Hexane, ethanol, methanol, acetone and precious metals like platinum, palladium, rhenium (from the spent catalyst) Hydrochloric acid Electrochemical recovery No chemical addition, high efficiency, possibility for energy and resource recovery Anode inactivation may happen Santos PG et al. (2020)
12 Textile Heavy metals like Cd, As, Pb, Cu, etc. and chlorinated solvents Acid, reactive and direct dyes using anion exchange resins Bulk solids and fabrics filtration, nanofiltration, adsorption Ease of operation, reliable, low power consumption, high efficiency Expensive regeneration process Thamaraiselvan C et al. (2018)
13 Metal refinery Gold, silver, platinum, and other metals like Cd, Mo, Pb, Ni, etc. Tartaric acid, acetic acid, EDTA Flotation Efficient separation, applicable for low grade embedding Causes environmental pollution, finer grinding particle size is needed Garole DJ et al. (2018)
14 Solar industry (photovoltaics) Metals like silicon, silver, copper, aluminium, etc. Hydrohalic acid Sedimentation and centrifugation Labor-intensive, short harvesting times Less flexibility and suitable for larger volumes Igoud S et al. (2021)
15 Iron and steel Manganese, iron, aluminium, silicon, titanium, vanadium, etc. Sulphuric acid, butyric acid, and other organic and mineral acids Flocculation and precipitation Process simplicity and integrated physicochemical technique Not cost-effective, system controls are required Wang LP et al. (2019)
16 Semiconductor s Metalloids such as antimony, selenium, gallium, germanium, etc. Sodium chloride, poly-ethylene terephthalate (PET) Electrodialysis Property of polarity reversal allows to perform in the absence of chemicals Ion diffusion is non-linear to applied voltage after certain current density Eng CY et al. (2019)
17 Dairy Heavy metals like lead, chromium and trace elements like zinc, copper, iron Citric acid, ammonium molybdate, potassium antimony tartarate, lactic acid, etc. Diffusion dialysis Uniformity, optimum performance, low neutralization costs High operational cost and high consumption of water and energy Brião V. B et al. (2019)
18 Leather Synthetic tanning agents such as formaldehyde, glutaraldehyde, phenols, acrylates, etc., sulfonated oils, metals like cerium, manganese, chromium, aluminium Formic acid, phosphoric acid, nitric acid (which are complexing agents for the removal of chromium from leather scraps) Distillation and rectification Energy saving operation, less theoretical stage requirements High operating costs China CR et al. (2020)
19 Paper and pulp Carbon, disulfide methanol, acetone, methanol (used for wood-chips digestion, spent liquor evaporation) Potassium nitrate, nitric acid, sulphuric acid, saccharinic acid, resin acid, formic acid Activated carbon adsorption Provides high surface area and significant stability

Product recovery requires special, expensive distillation/

extraction

Elakkiya E et al. (2020)
20 Oil extraction Metal halides like stannous chloride and crude oil Polyacrylic acid, Reverse osmosis Separation of dissolved substances, cost-effective Possibility of fouling since it is a membrane-based technique Chang H et al. (2019)