Table 8.
S.No | Industry sectors | Valuable products recovered | Technical method applicable for recovery | Advantages | Disadvantages | References | |
---|---|---|---|---|---|---|---|
Recovery of valuables (metals, solvents) | Recovery of process streams (electrolytes, inorganic acids) | ||||||
1 | Electrical power plants | Non-ferrous metals like copper, zinc, tin etc. and | Cr, Zn—electrolytes, | Chemical oxidation, reduction | High reaction rates, provides complete mineralization of organic compounds | Operational problems as other reference electrodes are used | Liu M et al. (2018) |
2 | Nuclear power plants | Uranyl nitrate (for the conversion of uranium to fuel)—using tributyl-phosphate | Boric acid, polyantimonic acid, hydrous titanium oxide (inorganic sorbents used for treatment of radioactive waste streams) | Selective ion exchange | Selective removal of specific radionuclides, low cost, no addition of chemicals | Large pH changes in the production process, time consuming | Ohto H et al. (2017) |
3 | Mining | Gold, silver, copper, nickel, niobium, tantalum, cobalt, zinc, zirconium & other rare earth elements | Glutaric acid (from leaching process), H2SO4 | Extraction and using special adsorbents | Highly effective process with rapid kinetics | Expensive | Mfune O et al. (2018) |
4 | Ceramics | Tantalum, niobium oxide—using liquid membranes | Solvents like xylene present in acrylates, epoxies, etc. | Cementation | Controlled potential permits for the separation of precious metals, effective when carried out by reduction with metallic iron | Excess conciliatory metal consumption | Jouhara H et al. (2021) |
5 | Pharmaceutics | Acetone, hexane, isopropanol | Electrolytes like sodium chloride, calcium gluconate | Chromatography | High accuracy, precision, recovery | Since the eluent is itself an electrolyte, it is difficult to determine the separated analytes against eluent | Savelski MJ et al. (2017) |
6 | Food | Deep eutectic solvents like choline chloride with glycerol, phenyl acetic acid that is used for the separation of organic compounds such as phenolic, aromatic, sugars, flavonoids from food samples | Nitric acid (mineral acid), hydrochloric acid, lactic acid, etc. | Crystallization and evaporation | Low temperature and less energy requirement | Yield is limited by phase equilibrium | Hernández K et al. (2021) |
7 | Machinery | Oils | Acetone, hexane, xylene, methyl ethyl ketones, alcohols | Resin adsorption | High capacity and selectivity of the resin | Excess rinse time and migration of cation resin into anion unit can cause leakage problems | Dutournié P et al. (2019) |
8 | Organic chemicals | Organic solvents like acetone, isopropanol, methanol, methanol, ethanol, hexane | Inorganic acids such as HCl, HNO3, H2SO4 | Acid and ion retardation | High accuracy, recovery and regeneration limits the emission of harmful gases | High energy consumption, lack of selectivity towards heavy metals | Wang S et al. (2019) |
9 | Agriculture | Special metals like lead, chromium, arsenic, zinc, cadmium, copper, nickel, etc. | Sodium sulfate, hydrofluoric acid (applied in the production of insecticide and fertilizer) | Sulfide and organosulfate precipitation | Highly efficient towards heavy metals and feasible | Formation of oligomers | Xu M et al. (2021) |
10 | Battery manufacture | Metals and metal-oxide such as nickel, lithium, cobalt-oxide | Electrolytes like NaCl, KCl | Hydroxide-precipitation | Low cost of execution, simple process, easy pH adjustments | Low solubility of the metal, sensitive to the concentration of precipitating agent | Chanthapon N et al. (2017) |
11 | Petrochemicals | Hexane, ethanol, methanol, acetone and precious metals like platinum, palladium, rhenium (from the spent catalyst) | Hydrochloric acid | Electrochemical recovery | No chemical addition, high efficiency, possibility for energy and resource recovery | Anode inactivation may happen | Santos PG et al. (2020) |
12 | Textile | Heavy metals like Cd, As, Pb, Cu, etc. and chlorinated solvents | Acid, reactive and direct dyes using anion exchange resins | Bulk solids and fabrics filtration, nanofiltration, adsorption | Ease of operation, reliable, low power consumption, high efficiency | Expensive regeneration process | Thamaraiselvan C et al. (2018) |
13 | Metal refinery | Gold, silver, platinum, and other metals like Cd, Mo, Pb, Ni, etc. | Tartaric acid, acetic acid, EDTA | Flotation | Efficient separation, applicable for low grade embedding | Causes environmental pollution, finer grinding particle size is needed | Garole DJ et al. (2018) |
14 | Solar industry (photovoltaics) | Metals like silicon, silver, copper, aluminium, etc. | Hydrohalic acid | Sedimentation and centrifugation | Labor-intensive, short harvesting times | Less flexibility and suitable for larger volumes | Igoud S et al. (2021) |
15 | Iron and steel | Manganese, iron, aluminium, silicon, titanium, vanadium, etc. | Sulphuric acid, butyric acid, and other organic and mineral acids | Flocculation and precipitation | Process simplicity and integrated physicochemical technique | Not cost-effective, system controls are required | Wang LP et al. (2019) |
16 | Semiconductor s | Metalloids such as antimony, selenium, gallium, germanium, etc. | Sodium chloride, poly-ethylene terephthalate (PET) | Electrodialysis | Property of polarity reversal allows to perform in the absence of chemicals | Ion diffusion is non-linear to applied voltage after certain current density | Eng CY et al. (2019) |
17 | Dairy | Heavy metals like lead, chromium and trace elements like zinc, copper, iron | Citric acid, ammonium molybdate, potassium antimony tartarate, lactic acid, etc. | Diffusion dialysis | Uniformity, optimum performance, low neutralization costs | High operational cost and high consumption of water and energy | Brião V. B et al. (2019) |
18 | Leather | Synthetic tanning agents such as formaldehyde, glutaraldehyde, phenols, acrylates, etc., sulfonated oils, metals like cerium, manganese, chromium, aluminium | Formic acid, phosphoric acid, nitric acid (which are complexing agents for the removal of chromium from leather scraps) | Distillation and rectification | Energy saving operation, less theoretical stage requirements | High operating costs | China CR et al. (2020) |
19 | Paper and pulp | Carbon, disulfide methanol, acetone, methanol (used for wood-chips digestion, spent liquor evaporation) | Potassium nitrate, nitric acid, sulphuric acid, saccharinic acid, resin acid, formic acid | Activated carbon adsorption | Provides high surface area and significant stability |
Product recovery requires special, expensive distillation/ extraction |
Elakkiya E et al. (2020) |
20 | Oil extraction | Metal halides like stannous chloride and crude oil | Polyacrylic acid, | Reverse osmosis | Separation of dissolved substances, cost-effective | Possibility of fouling since it is a membrane-based technique | Chang H et al. (2019) |