Table 5.
Advantages and disadvantages of the electrospinning process.
Electrospinning Process | Traditional Meltblown/Spunbond Process | |
---|---|---|
Advantages | ||
Single production equipment can manufacture the outer layers and the mask’s filter. | Two different types of equipment are required to manufacture the meltblown (filter), and the spunbond (external layers) since the change in fiber diameter requires different techniques. | |
Electrospun fabrics do not require heat-sealing processes to ensure the bonding of the fibers in the outer layers, although they do require fusing one layer with another. | The spunbond material requires a heat-sealing process to bond the fibers obtained and to form the fabric. | |
Electrospinning parameters can be easily manipulated to obtain different fabrics with variable filtration performance. | It is more expensive and complex to manipulate the parameters to obtain different types of filter fabric. | |
It offers versatility to functionalize fabrics (e.g., incorporating antimicrobial materials). | The versatility of the process is limited. | |
Disadvantages | ||
Toxic solvents are used that must be handled in controlled environments. | It is not necessary to have controlled environments for handling the materials. | |
Reduced production rate. | High production rate. |