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. 2020 Feb 26;10(14):8421–8434. doi: 10.1039/c9ra09801a

Comparison among different printing methods.

Method Details Speed Ink compatibility Printed structure
Dispenser printing -Stage needs to be moved based on the pattern Slow -Compatible for both organic and inorganic inks -Only prints on flat surface
-Mask free method -Larger particle size can block nozzle -Multiple run needed to print vertical structure
-Needs preussre or electric field for ink dispension -Small feature size can be achieved
Inkjet printing -Mask free method Slow -Compatible for both organic and inorganic inks -Only prints on flat surface
-Nozzle moves based on pattern -Larger particle size can block nozzle -Printing vertical structure not possible
-Non-contact printing, protects substrate from contamination or damage -Low viscosity low volatility -Small feature size can be achieved
Screen printing -Stencil or mesh needed as mask Moderate -Highly viscous ink needed -Can print on non-flat surface
-A squeegee type device is used to force ink through the mesh -No limitation about particle size -Can print thick film
-Small feature size cannot be achieved
Roll-to-roll printing -Stencil or mesh needed as mask Fast -Medium to highly viscous ink needed -Can print on flexible surface
-A rotary structure needed to move the substrate -No limitation about particle size -Printing layers on top of each other is difficult due to alignment issues
-Hard contact compression is used to transfer the ink to the substrate
Aerosol jet printing -Compressed air flow required Slow -Inks needs to be volatile Can print on non-flat substrate
-Non-contact printing, protects substrate from contamination or damage
-Larger nozzle size can tolerate larger ink particles
Brush painting -Stencil/mask needed Slow -High viscous ink needed -Can print on non-flat substrate
-Cheap method, brush needs to be moved manually ovar the stencil -Small feature size cannot be achieved
-Can print thick film