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. 2022 May 16;14(10):2038. doi: 10.3390/polym14102038

Table 1.

Overview of recycling methods for thermoplastic materials.

Recycling Methods Short Description Advantageous (+)/
Disadvantageous (−)
Status of the Technology References
Primary recycling,
i.e., mechanical recycling of production scraps
closed-loop recycling:
recovered polymer materials must be cut/ crashed/ grinded/ shredded to small-sized pieces and reprocessed with virgin materials
(+) post-consumer and virgin polymers have same chemical nature
(+) post-consumer polymers are separated from contaminants
(−) post-consumer polymers must be stabilized against degradation during reprocessing
industrially applicable practice [11,12]
Secondary recycling,
i.e., mechanical recycling of waste
polymers separation techniques and reprocessing:
(i) separation techniques by floatation, gravity, electrostatic or magnetic separation, and sensor-based sorting;
(ii) cutting/crashing/grinding/shredding to small-sized pieces;
(iii) reprocessing by traditional processing techniques, such as extrusion, injection/compression molding; etc.
(+) separations based on different principles: floatation, gravity, electrostatic or magnetic separation, and sensor-based sorting
(−) polymers experience different degradation/oxidation levels in service
(−) mixed waste contain contaminants and they are incompatible
(−) second-life materials show low properties
industrially applicable practices, that continuously evolved, considering the changes of waste stream compositions [13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31]
Tertiary recycling,
i.e., chemical recycling through chemolysis, cracking, and gasification
treatments for bonding scission through chemicals, heat with and without catalytic agents, for mono-/oligomers recovery (+) second-life materials show excellent properties
(−) high-cost technology
(−) negative environmental impacts due to use of chemicals, solvents, etc.
under investigations; industrially applicable for PET [32,33,34,35,36,37,38,39,40,41,42,43,44,45,46,47,48,49,50,51,52,53,54,55,56,57,58,59,60,61,62,63,64,65,66,67,68,69,70,71,72]
Quaternary recycling,
i.e., energy recovery
incineration of mixed plastic to recover their embedded energy (+) energy recovery, which is preferable to landfilling and disposal in the seas and oceans
(−) gas emissions must be controlled to minimize their negative environmental impacts
applicable [73,74]