Table 4.
Summary of principal characteristics of methods in CAR T manufacturing.
| Characteristics and peculiarities | Pros/Cons | Technical requirement | Impact of costs | |
|---|---|---|---|---|
| Viral vectors | Gammaretroviral vectors: Infection only in cycling cells Integration near TSS Lentiviral vectors: Infection in cycling/non cycling cells Integration in transcriptional regulatory region |
Pros: Stable transduction Long term expression Cons: Limiting insert size Difficulty to scale synthesis up Risk of insertional oncogenesis More immunogenicity |
Biosafety Level 2 Trained staff Cryopreserved facility |
High costs Limited number of available manufacturing facilities globally, and lot size limitations |
| Sleeping Beauty | Tc1/mariner DNA Class II TE Cut-and-paste mechanism of insertion Transposon/transposase system Transfection in pre-activated and resting primary cells Close to random integration TA dinucleotide as target site CAG footprint |
Pros: Easy to scale synthesis up Large cargo size (up to 100 kb BACs) Versatility Low immunogenicity Cons: Toxicity related to transduction procedure |
Electroporation Cryopreserved facility |
Relatively low cost Easier manufacturing process |
| Piggy Bac | PB superfamily DNA Class II TE Cut-and-paste mechanism of insertion Transposon/transposase system Transfection in pre-activated and resting primary cells Preference of integration near TSSs, CpG islands and DNase I hypersensitive sites TTAA dinucleotide as target site No footprint |
Pros: Easy to scale synthesis up Large cargo size (200 kb BACs) Versatility Low immunogenicity Higher transposition activity Cons: High risk of gene dysregulation Toxicity related to transduction procedure |
Electroporation Cryopreserved facility |
Relatively low cost Easier manufacturing process |
| mRNA | Absence of integration Transient transfection |
Pros: Availability of protocols for clinics Versatility and flexibility Safety transient expression (SB100X and PB transposase) Cons (mRNA encoding CAR): Short term potency Need for multiple doses |
Electroporation Cation lipids Cationic polymers |
High doses of mRNA CAR T are required to achieve efficacy |
| Nanotechnology | Nanocarriers or lipid nanoparticles coated with ligands ensure encapsulation of non-viral transgenes Ability to reprogram T cells in vivo |
Pros: Low toxicity Off -the-shelf process Cons: Limited cargo capacity |
Devices for scale up production Specialized staff |
Costs of nanoparticles production and costs of encapsulated material |