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. 2022 Jun 9;13:867013. doi: 10.3389/fimmu.2022.867013

Table 4.

Summary of principal characteristics of methods in CAR T manufacturing.

Characteristics and peculiarities Pros/Cons Technical requirement Impact of costs
Viral vectors Gammaretroviral vectors:
Infection only in cycling cells
Integration near TSS
Lentiviral vectors:
Infection in cycling/non cycling cells
Integration in transcriptional regulatory region
Pros:
Stable transduction
Long term expression
Cons:
Limiting insert size
Difficulty to scale synthesis up
Risk of insertional oncogenesis
More immunogenicity
Biosafety Level 2
Trained staff
Cryopreserved facility
High costs
Limited number of available manufacturing facilities globally, and lot size limitations
Sleeping Beauty Tc1/mariner DNA Class II TE
Cut-and-paste mechanism of insertion
Transposon/transposase system
Transfection in pre-activated and resting primary cells
Close to random integration
TA dinucleotide as target site
CAG footprint
Pros:
Easy to scale synthesis up
Large cargo size (up to 100 kb BACs)
Versatility
Low immunogenicity
Cons:
Toxicity related to transduction procedure
Electroporation
Cryopreserved facility
Relatively low cost
Easier manufacturing process
Piggy Bac PB superfamily DNA Class II TE
Cut-and-paste mechanism of insertion
Transposon/transposase system
Transfection in pre-activated and resting primary cells
Preference of integration near TSSs, CpG islands and DNase I hypersensitive sites
TTAA dinucleotide as target site
No footprint
Pros:
Easy to scale synthesis up
Large cargo size (200 kb BACs)
Versatility
Low immunogenicity
Higher transposition activity
Cons:
High risk of gene dysregulation
Toxicity related to transduction procedure
Electroporation
Cryopreserved facility
Relatively low cost
Easier manufacturing process
mRNA Absence of integration
Transient transfection
Pros:
Availability of protocols for clinics
Versatility and flexibility
Safety transient expression (SB100X and PB transposase)
Cons (mRNA encoding CAR):
Short term potency
Need for multiple doses
Electroporation
Cation lipids
Cationic polymers
High doses of mRNA CAR T are required to achieve efficacy
Nanotechnology Nanocarriers or lipid nanoparticles
coated with ligands ensure encapsulation of non-viral transgenes
Ability to reprogram T cells in vivo
Pros:
Low toxicity
Off -the-shelf process
Cons:
Limited cargo capacity
Devices for scale up production
Specialized staff
Costs of nanoparticles production and costs of encapsulated material