Table 1.
Technology | Printing process | Typical layer thickness (µm) | Dimensional accuracy | Materials | Pros | Cons |
---|---|---|---|---|---|---|
SLA | Vat polymerization | 25–100 | ±0.15% to ±0.5% | Photopolymer resin | • Accuracy • High resolution resulting in smooth surface finish |
• Slow printing speed • Post processing required to remove support structures • Handling and storage of chemicals |
DLP | Vat polymerization | 25–100 | ±0.15% to ±0.5% | Photopolymer resin | • Quicker higher printing speed than SLA due to area curing | • Post processing required to remove support
structures • Handling and storage of chemicals |
FFF | Material extrusion | 50–400 | ±0.5% | Thermoplastic filaments or granules | • Strong prints • Low-cost printer • Low material cost |
• Slow printing speed • Lower accuracy • Requires support structure for overhang features less than 45° |
SLS | Power bed fusion | 100 | ±0.3% | Thermoplastic powder | • Strong prints • No support structures needed • Wide range of materials available |
• Skilled operator required • Rough surface finish • Laborious process in terms of powder cleaning and recycling |
DLP, digital light processing; FFF, fused filament fabrication; SLA, stereolithography; SLS, selective laser sintering.