TABLE 2.
MAO treatment of titanium and its alloys with different electrolyte compositions.
| Different electrolyte systems | Electrolyte composition | Substrate | Surface morphology | Results of XRD | Outcome | References |
|---|---|---|---|---|---|---|
| Silicate electrolyte system | Na2 (EDTA), CaO and Ca(H2PO4)2, H2O | Pure titanium | Porous microstructure, the pore size is around 1–5 μm | Anatase and rutile | Grows fast and corrodes fast in SBF solution | Zhang et al. (2008) |
| Na2SiO3·9H2O, (NaPO3)6, NaAlO2 | Ti6Al4V discs | Nano-scale TiO2 grains, of different size, ranging from several nm to tens nm | Rutile and a small amount of anatase TiO2 | The adhesion strength of coating interface is found to be about 70 MPa | Wang et al. (2006) | |
| Sodium silicate (Na2SiO3·9H2O) and calcium glycerol phosphate (C3H7CaO6P) | Ti6Al4V alloys | Calcium phosphate electrolyte produces a thicker, more compact MAO layer than silicate | The silicate electrolyte consists of TiO2,SiO2, Ti3(PO4)4, TiP2O7, and the calcium phosphate electrolyte comprisingTiO2, CaO, CaTiO3, Ti3(PO4)4, TiP2O7 and Ca2P2O7 | The CaP apatites can integrate with human bone tissue and promote bone growth | Wang et al. (2020) | |
| Phosphate electrolyte system | (NaPO3)6–NaF–NaAlO2 | Ti6Al4V alloy | As treatment duration increases, coating development slows and roughens | Anatase, rutile and AlPO4 phases | The adhesion strength of substrate/coating interface is about 40 MPa | Wang et al. (2004) |
| β-glycerophosphate disodium salt pentahydrate and calcium acetate monohydrate | Pure titanium plates | Macro-porous, Ca- and P-containing titania-based films were formed on the titanium substrates | Rutile and anatase | Ca- and P-containing, micro-arc oxidized titanium implants have the capability to induce bone-like apatite | Song et al. (2004) | |
| CaCl2, KH2PO4 | Pure Ti | MAO micro-arcs decrease when CaCl2 concentration increases, while nanocrystals grow | XRD patterns didn’t show anatase or rutile titania (TiO2) production | First, a single MAO coating procedure was proposed to generate crystalline HAP coatings on Ti substrates | Kim et al. (2007) | |
| Citric acid, ethylene diamine, and ammonium phosphate | Ti6Al4V alloy | An HA crystalline peak could not be detected by XRD | Coated with TiO2 film and hydroxyapatite | Improved bioactivity, cell adhesion, and viability while retaining film-substrate bonding | Hong et al. (2011) | |
| H2SO4-H3PO4 | Pure titanium and Ti6Al4V | Ti6Al4V has a cortical morphology with irregular worm-like slots, unlike MAO/Ti | MAO films were successfully produced on pure Ti and Ti6Al4V materials at 180 V. MAO substantially improved the corrosion resistance of untreated materials | Fazel et al. (2015) | ||
| Na3PO4 and K3PO4 | Pure titanium | K3PO4 electrolyte’s oxide layer was rougher than Na3PO4’s | Anatase and rutile crystalline phases | Attachment and multiplication of osteoblast cells to K3PO4’s oxide layer were better than in Na3PO4 | Jung et al. (2014) | |
| Aluminate electrolyte system | Aluminate solution | Ti6Al4V alloy | After MAO treatment, Ti6Al4V substrate microstructure is unaltered and no hardening zone is identified | TiO2 rutile and TiAl2O5 compounds | Nanohardness and elastic modulus rise from coating surface to inside | Wenbin et al. (2002) |
| NaAlO2 electrolyte | Pure titanium | Increasing NaAlO2 lowers micropores, increases the quantity and size of sintered disks, and roughens the surface | Mainly composed of TiO2, rutile and anatase | The surface of the coating is rough, and the corrosion rate first decreases and then increases | Ping et al. (2016) | |
| Sodium tetraborate electrolyte system | Na2B4O7·10H2O | Pure titanium slices | Cortex-like layers with pores and slots | Mostly rutile | Cortex-like coatings with interior pores and slots are more wettable than volcanic coatings | Liu et al. (2013) |
| Li2B4O7,Na2B4O7 and K2B4O7 | Pure titanium disks | Novel “cortex-like” micro/nano dual-scale structured TiO2 coating | Rutile with a little anatase | Promotes stem cell adhesion, spreading, and differentiation, and leads to excellent osseointegration | Li et al. (2018) | |
| Phytic acid | Phytic acid, KOH, EDTA-Na2, Ca(CH3COO)2 | Ti6Al4V plates | Typically porous structure | Anatase- TiO2,rutile-TiO2 and perovskite-CaTiO3 phases | Porous TiO2 ceramic layer containing calcium and phosphate was prepared by MAO on Ti6Al4V alloy | Qiao et al. (2016) |
| EDTA-ZnNa2, KOH, and phytic acid | Ti6Al4V plates | Typical porous structure | Anatase and rutile | MAO coating combines Zn and P, and phytic acid concentration impacts Zn and P content, which is beneficial | Wang et al. (2018b) | |
| NaOH and Na12Phy | Ti6Al4V | Typical porous structure and the pore size is about 3 μm in diameter | Anatase TiO2 | MTT tests showed good biocompatibility | Zhang et al. (2015) | |
| Phytic acid | Ti6Al4V alloys | Porous structure with tiny micropores and great hydrophilicity | Rutile, anatase, TiP2O7 as well as some OH- groups | MC3T3-E1 Pre-osteoblasts had excellent cytocompatibility in viability, adhesion, proliferation and differentiation | Wang et al. (2017) |