Table 6.
Welding process parameters for each layer.
| Layers | Welding Parameters | 3 O’clock | 4 O’clock | 5 O’clock | 6 O’clock |
|---|---|---|---|---|---|
| 1st layer | Welding speed (cm/min) | 59.9 | 55.1 | 55.5 | 52.1 |
| Current (A) | 219.2 | 196.7 | 210.4 | 194.4 | |
| Voltage (V) | 25.2 | 25.1 | 24.7 | 24.8 | |
| Swing width (mm) | 0 | 0 | 0 | 0 | |
| 2nd layer | Welding speed (cm/min) | 45.5 | 42.8 | 41.8 | 38.7 |
| Current (A) | 207.9 | 198.4 | 188.2 | 185.8 | |
| Voltage (V) | 25.7 | 25.2 | 24.8 | 23.8 | |
| Swing width (mm) | 1.2 | 1.3 | 1.7 | 1.7 | |
| Swing time (ms) | 120 | 120 | 120 | 120 | |
| Swing speed (mm/s) | 10 | 10.8 | 14.2 | 14.2 | |
| Edge dwell time (ms) | 40 | 60 | 80 | 80 | |
| 3rd layer | Welding speed (cm/min) | 45.3 | 42.5 | 38.9 | 39 |
| Current (A) | 193.1 | 194.1 | 180.9 | 176.5 | |
| Voltage (V) | 25.5 | 25.2 | 23.8 | 24.5 | |
| Swing width (mm) | 1.2 | 1.3 | 1.7 | 1.7 | |
| Swing time (ms) | 120 | 120 | 120 | 120 | |
| Swing speed (mm/s) | 10 | 10.8 | 14.2 | 14.2 | |
| Edge dwell time (ms) | 40 | 60 | 80 | 80 | |
| 4th layer | Welding speed (cm/min) | 47.7 | 43.8 | 37.7 | 37.1 |
| Current (A) | 203 | 202.7 | 187.1 | 176 | |
| Voltage (V) | 25.3 | 24.4 | 23.8 | 24 | |
| Swing width (mm) | 1.8 | 2 | 2.4 | 2.4 | |
| Swing time (ms) | 120 | 120 | 120 | 120 | |
| Swing speed (mm/s) | 15 | 16.7 | 20 | 20 | |
| Edge dwell time (ms) | 40 | 60 | 80 | 80 | |
| 5th layer | Welding speed (cm/min) | 47.3 | 43.6 | 41.7 | 36.9 |
| Current (A) | 199.2 | 184 | 177.5 | 189.1 | |
| Voltage (V) | 25.3 | 24.8 | 24.3 | 23.8 | |
| Swing width (mm) | 1.8 | 2 | 2.4 | 2.4 | |
| Swing time (ms) | 120 | 120 | 120 | 120 | |
| Swing speed (mm/s) | 15 | 16.7 | 20 | 20 | |
| Edge dwell time (ms) | 40 | 60 | 80 | 80 | |
| 6th layer | Welding speed (cm/min) | 44 | 43.5 | 43.9 | 41.6 |
| Current (A) | 230 | 229.4 | 200.3 | 170.8 | |
| Voltage (V) | 25.4 | 25.2 | 24.9 | 24 | |
| Swing width (mm) | 2.4 | 2.6 | 3 | 3 | |
| Swing time (ms) | 150 | 150 | 150 | 150 | |
| Swing speed (mm/s) | 16 | 17.3 | 20 | 22 | |
| Edge dwell time (ms) | 40 | 60 | 80 | 80 |