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. 2022 Sep 21;9:971784. doi: 10.3389/fnut.2022.971784

Table 1.

Advantages and disadvantages of encapsulation techniques.

Encapsulation technique Capsule size Advantages Disadvantages References
Emulsification 0.2 um−8 mm • Higher survival rates of bacteria
• Control release of capsules with desired size
• Variation in shape of capsules
• Addition of extra polymer layer to protect encapsulated cells
(9)
(28)
Spray drying 10–120 um • Easy scale- up with mass production
• Inexpensive
• Economic process with minimum energy utilization
• Higher temperatures results in loss of viability of cells
• Incorporation of additional cooling devices
(29)
(30)
Lyophilisation - • Provides larger surface areas of microcapsules
• Most widely used method for sensitive materials
• Formation of ice crystals damage probiotic cells
• Need of additional cryo- protectants
(31)
(32)
Extrusion 1,000–5,000 um • Easy scale- up with mass production
• Inexpensive
• Continuous process
• Large size capsules formation
• Complex setting of physico- chemical parameters
(33)
(34)
Electrospraying 5 um- 1,000 um • High voltage and speed reduces chances of toxicity due to solvents
• Inexpensive
• Control release of capsules with desired size
• Shear forces affect the viability of encapsulated probiotics (35)