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. 2022 Oct 11;3:1004056. doi: 10.3389/falgy.2022.1004056

Table 2.

Manufacturing process parameters and in-process controls for the allergen source material.

Description Control Parameters Purpose
Process Parameters
 Dry roasting conditions Bed depth Ensures 5-log reduction in pathogenic organisms (Salmonella), controls potency of allergens, protein profile, and physico-chemical attributes of peanut flour derived from the roasted peanut kernels
Zone 1 temperature
Zone 2 temperature
Belt speed
 Hydraulic press Dwell time Determines the fat content of the source material
In-process Controls
 Color as measured by colorimeter Ground peanut paste samples Used to adjust roasting conditions to ensure source material has desired quality
Source material (peanut flour)
 In-line metal detection Detection and removal of: Ensure removal of ferrous and nonferrous metals from the source material
Ferrous metals
Nonferrous metals
Stainless steel
 Fat content by near-infrared measurement Fat content Used to adjust press dwell time to ensure final product has a desired residual fat content

The actual roasting conditions used to produce peanut flour vary based on the color requirements, the desired taste and aroma profiles of the peanut flour and peanut oil obtained from the roasting process. To ensure the consistent quality of peanut flour used for the manufacturing of Palforzia®, only the batches of peanut flour that have been roasted under certain conditions are used. In addition, the color, the presence of metal particles, and the fat content of peanut flour are monitored during the manufacturing of peanut flour from raw shelled peanuts. The peanut flour meeting these requirements is selected for pre-screening, involving testing for attributes summarized in Table 1. Only those peanut flour lots that meet the pre-screen acceptance criteria are then available for extensive testing into drug substance.