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. 2021 Dec 9;8(6):366–408. doi: 10.1089/3dp.2020.0324

Table 3.

Reviewed Studies Detailing Other Three-Dimensional-Printed Medical Devices

Field of application Device description[Ref.] 3D-printing technology Printer (producer) Material Patients Medical condition Device use and clinical outcome
Abdominal surgery Patient-specific hollow, curving pipe stent to plug enteroatmospheric fistula.106 FDM
N/A
TPU
♂, 33 yrs
Enteroatmospheric fistula with intermittent high fever and cachexia.
Successful implantation of stent into the bowel with no obstruction around the fistulous-tract orifice, decrease in enteric fistula effluent amount, and increased stool frequency and capacity. Enteral nutrition restored by nasal feeding 4 days after surgery, without abnormal or subjective discomfort throughout the process. No sign of pyrexia or obvious infection, improved general condition at the 7-day follow-up.
Dental surgery Patient-specific donor tooth replica to guide the preparation of artificial tooth sockets before donor tooth extraction for autotransplantation.103 SLM
LayerWise (Layer-Wise NV, 3D Systems)
Titanium alloy grade 23
2♀, 1♂, 11–13 yrs
Agenesis of mandibular premolars, patients indicated for orthodontic extraction therapy of maxillary premolars.
Successful autotransplantation of 5 premolars, with immediate good fit (single fitting attempts), and decreased extraalveolar (15–45 s) and procedural times (20–30 min).
Gastro-enterology Tailored endoscope caps for mucosal resection, submucosal dissection, Trucut biopsy, and peroral endoscopic myotomy.105 MJ
Objet260 Connex (Stratasys)
Silicone
14♀, 21♂, 33–78 yrs (mean 56)
Gastric epithelial neoplasia, esophageal subepithelial tumor, and esophageal achalasia.
Increased ease and shorter duration of endoscopic procedure, with successful outcomes and without complications.
Immobilization        
 Wrist Personalized hand–wrist–arm cast.110 FDM
F370 (Stratasys)
Stratasys ABS M30
Five pediatric patients
Wrist fracture.
Patient-specific cast for wrist immobilization produced and applied by clinicians in day hospital, using a system for 3D scanning and semi-automatic 3D-modeling; manual generation of ventilation holes by an expert CAD modeler.
 Leg Customized external fixator in treating long bone fractures (Q-Fixator).112 SLA
SPS600B (Shaanxi Hengtong Intelligent Machine)
Photosensitive resin
3♂, 25–36 yrs
Traumatic tibial shaft fracture.
Minimally invasive, accurate, experience-independent reduction and appropriate fixation without exposure to X-rays. Successful fracture healing without fixation pin loosening, pin site infection, or other complications at the 1-year follow-up. Fixator removal after 20–25 weeks.
  Patient-specific fracture external fixator.111 SLA
SPS600B (Shaanxi Hengtong Intelligent Machine)
Photosensitive resin
3 patients
Tibial fracture
Successful repositioning of fragments, based on prior computer simulation of fracture reduction, without intraoperative exposure to X-rays. Fracture healing success monitoring during 20–25 weeks of external fixator use.
Infectology Nasal swab.123 SLS
N/A
PA2200
Overall, 50 hospital staff, 2 patients with COVID-19 Sample collection with 3D-printed and conventional swab (Copan ESwab) in each patient. No significant differences in discomfort (median 5 points on a 10-point scale) were found between swabs. Overall, 67% participants preferred the 3D-printed swab, and 19% the conventional swab. According to health care providers, the swabs are easy to use, moderately easy to snap at the breakpoint, and provide a good balance between flexibility and rigidity.
Neurosurgery        
 Skull Single-use, nonmetallic self-retaining skin and soft tissue retractor for insertion of ventricular catheter for treatment of hydrocephalus. Adaptable shunt retainer.104 N/A
N/A
UV-curable liquid resin
♂, 85 yrs
Normotensive hydrocephalus
Successful ventricular shunt placement after unsuccessful attempts with standard stainless-steel retractor that caused intraoperative loss of signal of electromagnetic neuronavigation system due to interference with local magnetic field.
Orthopedics        
 Spine Patient-specific self-docking tubular retractors for the minimally invasive transforaminal approach in revision lumbosacral surgery.37 SLS
Eosint (EOS)
PA-12
Manufactured by Anatomics
♀, 72 yrs
Sciatica, complex L5–S1 pseudoarthrosis, 2 months after L2–S1 fixation surgery for symptomatic degenerative scoliosis.
Successful revision lumbosacral surgery, resolution of symptoms without implant dysfunction at the 6-month follow-up.
Oncology        
 Radiotherapy Patient-specific bolus for desired dose distribution in photon/modulated electron radiotherapy.17 FDM
MakerBot Z18 (MakerBot)
PLA
♂, 74 yrs
Recurrent squamous cell carcinoma of nasal septum, basal cell carcinoma of posterior pinna, and upper face mycosis fungoides.
Highly conformal bolus for radiotherapy, relative sparing of all the organs at risk distal to the target volume, while maintaining similar target volume coverage.
  Patient-specific bolus for desired dose distribution in photon/modulated electron radiotherapy.17 FDM
LulzBot TAZ 5 (Aleph Objects)
NinjaFlex TPU
1♂, 1♀, 67–68 yrs
Recurrent squamous cell carcinoma of nasal septum, basal cell carcinoma of posterior pinna, and upper face mycosis fungoides.
Highly conformal bolus for radiotherapy, relative sparing of all the organs at risk distal to the target volume, while maintaining similar target volume coverage.
  Patient-specific bolus cap for delivering a uniform dose in total scalp irradiation.107 MJ
PolyJet J750 (Stratasys)
Agilus-60
♂, 78 yrs
Squamous cell carcinoma of the scalp.
High conformality of bolus to patient scalp, 5.3% difference between measured and planned doses. The one-piece bolus was faster and easier to setup, with higher reproducibility of daily treatment compared with existing methods.
  Patient-specific bolus for chest wall radiotherapy.108 FDM
LulzBot TAZ 5 (Aleph Objects)
PLA
16♀, 38–83 yrs (median 61)
Breast cancer, postmastectomy.
Minimum 4 treatments with bolus. Better fit to the chest wall compared with standard sheet bolus. No difference in agreement with the treatment planning system. Reduced setup time, considerable time for fabrication, and quality assurance.
  Patient-specific radiotherapy bolus.109 FDM
Maker-Gear M2 (MakerGear)
PLA/PHA
4♀, 6♂, 55–84 yrs (mean 68)
Basal cell carcinoma, plasmacytoma of nose, nasal cavity, lacrimal gland, ear, scalp, knee, and tibia.
Successful use of boluses without issues with fit or comfort. In 9 of 12 cases, bolus bulk density within 3% of reference value, density uniformity as good as or better compared with traditional sheet bolus material.
 Brachytherapy Patient-specific applicator for desired dose distribution in surface high-dose rate brachytherapy.17 FDM
LulzBot TAZ 5 (Aleph Objects)
NinjaFlex TPU
♂, 75 yrs
Rapidly growing squamous cell carcinoma of nose and face.
Highly conformal applicator for surface brachytherapy with adequate coverage. Relatively high dose to the left eye, owing to its proximity to the tumor.
Ophtalmology Smart storage glide for preservation, transport, and easy insertion of lenticules into the recipient eye in Descemet stripping automated endothelial keratoplasty.122 MJ
Projet 3510 HD plus (3DZ)
N/A
Overall, 14 patients
Fuchs' dystrophy, pseudophakic bullous keratopathy, posterior polymorphous dystrophy, and previous keratoplasty failure.
Successful corneal transplantation, without difference in visual outcomes, postoperative endothelial cell loss, and complication rates compared with conventional procedures. Reduced surgical time and required surgical tools, eliminated complications related to tissue preparation and loading onto delivery tools.
Orthodontics Patient-specific orthodontic palatal stimulation plate for hypotonic musculature stimulation, and improved tongue position/tonus in infants.121 DLP
Solflex 170 (VOCO)
Methacrylate-based photosensitive resin
One patient, 13 months
Hypotonic perioral musculature and macroglossia due to Trisomy 21.
Better fit, stayed in a place longer without adhesive cream compared with a conventionally produced plate.
Orthotics        
 Hand Patient-specific fingerboard for poststroke limb rehabilitation and prevention/treatment of finger spasm.115 FDM
N/A
PLA
5♀, 8♂, 68.3 ± 4.9 yrs
∼2 months poststroke
Wearing of fingerboard for 2 h after rehabilitation exercises 3 times/day. Three patients discontinued use at the 3-week follow-up, and 2 patients at the 3-month follow-up. No skin allergy or hand swelling, improved grip strength, hand function and range of motion by varying degrees, decreased muscular tension by varying degrees, and no fingerboard failure at the 3-month follow-up.
  EMG-controlled hand orthosis to enhance tenodesis grip.117 FDM
Moment2 (Moment)
PLA
1♀, 9♂, 31–65 yrs
Chronic spinal cord injury (C4–C7) with stable impairment of hand function.
Evaluation of strength and stability of grasp, palmar grasp torque, lateral pinch force, and eccentric load that the grasp could sustain, and functional independence in daily living. Significant improvement in the eating category of functional independence, no significant improvement grooming, bathing, clothing, or using small or relatively flat objects. Rating of orthosis dimensions 3.2/5.0, weight 3.8/5.0, adjustments 3.4/5.0, safety 4.1/5.0, durability 3.8/5.0, simplicity of use 3.9/5.0, comfort 3.8/5.0, effectiveness 4.5/5.0. 1 participant with spinal cord injury for 28 yrs, and flexor contracture of fingers and wrist performed worse using the orthosis.
  Dynamic hand device for improving dexterity and hand force in patients after stroke.118 N/A
UP Box (Go Hot Technologies)
N/A
Orthosis group: 5♂, 60 ± 8 yrs
Control group: 1♀, 4♂, 57 ± 8 yrs
>6 months poststroke with upper limb hemiparalysis.
30-min onsite training (daily life tasks) 2 times/week, ≥30-min/day home training for the rest of the week for 4 weeks. Significant improvement in Box and Blocks Test, grasp force, lateral pinch force, and palmar pinch force after training; no significant differences compared with the control group. Larger motivation for training: improvement consistent at the 2-week follow-up; deterioration in control group.
 Wrist Wrist orthosis for spasticity in chronic hemiparetic stroke.116 N/A
N/A
Photosensitive resin
3D-printing group: 5♀, 15♂, 55.2 ± 14.5 yrs
Control group: 4F, 16M, 60.3 ± 9.8 yrs
Chronic poststroke hemiparesis with wrist flexor spasticity.
Overall, 6 weeks of wearing orthoses 4–8 h per day, for at least 30 min. Greater changes in reducing spasticity and swelling of the wrist, improving motor function and passive range of wrist extension compared with low-temperature thermoplastic plate orthosis. No differences in pain. No feeling of increased spasticity or skin allergy reactions throughout the wearing process.
 Foot Patient-specific therapeutic foot insole.114 N/A
Bodyarch X1
EVA
3D-printing group: 15♀, 15♂; 31–58 yrs (mean 40)
Control group: 15F, 15M; 33–60 yrs (mean 43)
Bilateral plantar fasciitis.
Overall, 9 weeks of insole use. Higher peak pressure in hallux and first metatarsal area, lower in mid-heel and lateral heel area at week 0 compared with conventional prefabricated insole. Lower comfort scores at week 8 compared with control group.
  Patient-specific insole for midfoot load distribution.113 N/A
Bodyarch X1 Printer
EVA
Manufactured by Bodyarch
Experimental group: 20♀, 20♂, 26–55 yrs (mean 39)
Control group: 20♀, 20♂, 29–60 yrs (mean 42)
Symptomatic bilateral flatfoot.
Midfoot peak pressure significantly higher, contact areas of third and fourth metatarsal areas significantly smaller, no significant difference in heel and toe pressure, force, and contact area; significant improvement in comfort at week 8, significantly higher comfort score compared with prefabricated insoles.
Plastic surgery Patient-specific framework and contour guide for paramedian forehead flap heminasal reconstruction.101 MJ
Object30 Prime (Stratasys)
MED 610
Guide group: 7♀, 3♂, 29–78 yrs (mean 43.6)
Control group: 1♀, 9♂, 33–78 yrs (mean 49.3)
Basal cell carcinoma, squamous cell carcinoma, congenital melanocytic nevus, benign alar tumor, alar trauma, and congenital deformity.
Successful heminasal reconstruction with reduced operative time, no significant differences in alar height or base width between the native and reconstructed sides, and significant improvement in alar width and area symmetry compared with the conventional approach.
  Cartilaginous-framework template for auricle reconstruction with autogenous costal cartilage and tissue-expanding technique.102 FDM
MakerBot Replicator 2 (MakerBot Industries)
PLA
10♀, 30♂, 6–29 yrs
Unilateral microtia.
Auricular reconstruction with superior accuracy and decreased surgical time compared with the conventional approach. No surgery-related complications.
Prosthetics Patient-specific antibacterial finger prosthesis.119 FDM
Ultimaker 2 extended (Ultimaker B.V.)
PLACTIVE™ (PLA +1% Cu nanoparticles)
2♂, 65 and 40 yrs
Traumatic nondominant index finger amputation at the proximal phalanx.
1-min Box and Block Test to assess unilateral gross dexterity; 2 weeks of prosthesis use for 12–15 h/week. Increase in manual gross dexterity, high patient satisfaction scores (dimensions 4.2–5.0, weight 4.7, adjustments 4.3, safety 5.0, durability 4.5, ease of use 4.5–5.0, comfort 5.0, effectiveness 4.5–4.6, device satisfaction 4.6–4.8). Effectiveness against bacteria: 98.95% MRSA, 99.99% S. aureus, and 95.03–99.99% E. coli.
  Nasal prosthesis.120 MJ (multi-material jetting)
Objet Connex 500 (Objet Geometries)
TangoPlus
One patient
2 yrs after rhinectomy due to cancer.
Only the indirectly-produced prosthesis was judged clinically viable and worth rating in terms of esthetic quality. Likert 5-point scale for evaluation of positional accuracy, shape, color, and quality of edge; 19 evaluators unaware of the manufacturing procedure. Significantly better esthetics compared with conventional prosthesis, especially edge quality.