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. 2022 Dec 25;10(1):29. doi: 10.3390/bioengineering10010029

Table 6.

Merits and demerits of using various biodiesel production technologies [27,97,133,135].

Production Technologies Merits Demerits
Micro-emulsion Micro-emulsion is a simple process, a potential solution for solving the problem of vegetable oil viscosity [136]. It is the dispersion of water, oil, and surfactant. Alcohols such as methanol and ethanol are used to lower viscosity, higher alcohols are used as surfactants, and alkyl nitrates are used as cetane improvers [137]. Micro-emulsion is an alternative method that produces biofuel with suitable properties with low energy consumption [138]. Some of the disadvantages of micro-emulsion include high viscosity, poor stability, and volatility. Therefore, pre-treatment technology such as cracking, blending, and hydrodeoxygenation is required to minimize the viscosity and FFAs content before producing biodiesel [138].
Pyrolysis Pyrolysis is a simple and pollution-free process. The product from pyrolysis has a lower viscosity, flash point, and pour point than petroleum diesel; however, it has equivalent calorific values and a lower value of cetane number. Thus, pyrolyzed vegetable oil has an acceptable amount of sulfur, water, sediment, and copper corrosion values [139]. A study suggested that pyrolytic oil, also known as bio-oil, derived from non-edible feedstock such as Jatropha, Castor, Kusum, Mahua, Neem, and Polanga, has drawn interest to be used as an alternative biofuel. The advantages of using pyrolytic bio-oil are that it is easy to handle, store, and transport and has a high cetane number, low viscosity, and low sulfur quantities [138,140]. The bio-oils derived from edible and non-edible plant seeds are acidic. They are denser than petroleum diesel fuel and thus require a pre-treatment process to remove moisture and neutralize prior to use as an alternative biofuel [138,141]. The disadvantages of pyrolysis include high temperature, expensive apparatus, and low purity due to intolerable amounts of carbon residue and clinker [138,141].
Transesterification The transesterification process has several advantages over the biodiesel synthesis methods, which include eco-friendly, mild chemical reactions, and are suitable for biodiesel feedstock. It effectively reduces moisture, FFAs, and viscosity during producing biodiesel from non-edible oil [138,142]. The type of catalyst used will determine the conversion efficiency, reusability, cost, and applicability of feedstocks with water and high fatty acid content. The enzymes used during the process are costly, and the reaction is time-consuming [4].
Catalytic distillation Catalytic distillation is a green reactor technology that integrates chemical reactions and product separation into a single operation. This method simultaneously carries out the chemical reaction and product separation within a single-stage operation. The continuous removal of the product from the reactive section via distillation action can lead to increased product yield and enhanced productivity. Catalytic distillation has several advantages, such as mitigating catalyst hot spots, better temperature control, and improved energy integration due to the conduction of an exothermic chemical reaction in a boiling medium. Recent studies show that catalytic distillation is a novel approach to biodiesel production, which is more efficient and cost-effective [143]. The conversion process and solvent usage for post-treatment depend on catalyst recovery.
Dilution Dilution is a simple process that results in a reduction in the viscosity and density of vegetable oils. A study revealed that adding 4% ethanol to diesel fuel increases the brake thermal efficiency, brake torque, and power [144]. Another study reported that blending non-edible oil with diesel fuel increases the storability, potential improvement of physical properties, and engine performance. Additionally, dilution reduces poor atomization and difficulty handling by conventional fuel injection systems of compression ignition engines [55]. The issues with blending include the formation of carbon in the engine and incomplete combustion.
Microwave technology The electromagnetic waves generated in the microwave through electric energy transfer energy directly at the molecular level, allowing quick reaction activity and better energy transfer [135]. The catalyst (homogeneous or heterogeneous) in microwave radiation lowers microwave power usage while keeping the reaction equilibrium and achieving transesterification at very low input power with a very fast conversion rate [53]. The high input power can directly degrade oils into different byproducts. Thus, controlling the radiation level is vital to achieving a complete transesterification reaction. Removal of the catalyst after the process is needed, and process conversion depends on catalyst activity and is not appropriate for solid feedstocks.
Reactive distillation Reactive distillation offers new and exciting opportunities for manufacturing fatty acid alkyl esters in the industrial production of biodiesel and specialty chemicals. The processes can be enhanced by heat integration and powered by heterogeneous catalysts to eliminate all conventional catalyst-related operations by efficiently using raw materials and reaction volume. At the same time, reactive distillation offers higher conversion, selectivity, and high energy savings [145]. This method combines the reaction and separation stages in a single unit, thereby reducing the capital cost and increasing heat integration [25]. Overall, this method is applicable with feedstock with high FFAs content, simple process, less use of methanol, and easy to separate product. However, it requires high energy, and process conversion depends on catalyst efficiency.
Supercritical fluid method In the supercritical fluid method, the reaction is carried out at supercritical conditions. The mixture becomes homogeneous, where both the esterification of free fatty acids and the transesterification of triglycerides occur without needing a catalyst, making the process suitable for all types of raw materials. The combination of two stages has attracted research interest recently, where simultaneous extraction and reaction from solid matrices are carried out using methanol with supercritical CO2 as a co-solvent [25].
This method involves less reaction time, high conversion, and no catalyst required.
This method demands a high cost of apparatus and energy consumption.