Table 6.
Comparison of those with the top 50 % in using Reactive Maintenance to those in the Bottom 50 % (i.e., Group 1 compared to Group 2 and Group 3 together), Monte Carlo Results
Variable | Top or Bottom 50 % | Min | Max | Mean | % Change: Top to Bottom (Mean) | Median | % Change: Top to Bottom (Median) | Standard Deviation |
---|---|---|---|---|---|---|---|---|
Maintenance Cost To Shipment Ratio | Top | 0.009 | 0.021 | 0.016 | 81.7% | 0.017 | 93.7% | 0.00 |
Maintenance Cost To Shipment Ratio | Bottom | 0.010 | 0.051 | 0.029 | 0.032 | 0.01 | ||
Costs due to Faults/Failures as a ratio to Shipments. | Top | 0.001 | 0.009 | 0.006 | −51.8% | 0.006 | −52.0% | 0.00 |
Costs due to Faults/Failures as a ratio to Shipments. | Bottom | 0.001 | 0.005 | 0.003 | 0.003 | 0.00 | ||
Percent of Planned Production time that is downtime | Top | 5.38 | 13.17 | 10.38 | −52.7% | 10.44 | −51.8% | 1.27 |
Percent of Planned Production time that is downtime | Bottom | 2.40 | 6.91 | 4.91 | 5.03 | 0.67 | ||
Defect Rate | Top | 0.04 | 3.20 | 2.03 | −78.5% | 2.34 | −80.7% | 0.62 |
Defect Rate | Bottom | 0.09 | 0.71 | 0.44 | 0.45 | 0.09 | ||
Percent of Sales lost due to Delays Related to Maint. | Top | 1.34 | 4.67 | 3.30 | −73.0% | 3.36 | −72.7% | 0.50 |
Percent of Sales lost due to Delays Related to Maint. | Bottom | 0.05 | 1.53 | 0.89 | 0.92 | 0.27 | ||
Percent of Sales lost due to Defects Related to Maint. | Top | 0.09 | 1.94 | 1.28 | −49.4% | 1.39 | −52.6% | 0.33 |
Percent of Sales lost due to Defects Related to Maint. | Bottom | 0.00 | 1.14 | 0.65 | 0.66 | 0.18 | ||
Percent Increase in Inventory due to Maint. | Top | 1.30 | 6.81 | 4.64 | −51.2% | 4.69 | −50.3% | 0.78 |
Percent Increase in Inventory due to Maint. | Bottom | 0.02 | 3.89 | 2.26 | 2.33 | 0.61 | ||
Percent Reactive Maintenance | Top | 65.00 | 72.79 | 68.75 | −67.7% | 68.73 | −67.6% | 1.09 |
Percent Reactive Maintenance | Bottom | 17.96 | 26.74 | 22.24 | 22.26 | 1.24 |
Items shown in RED indicate unexpected outcome in comparing the top and bottom